ZONESUN
ZONESUN ZS-AFK180 Fully Automatic Tracking Vacuum Capping Machine for Glass Jars Twist-off &Metal Lug Caps
ZONESUN ZS-AFK180 Fully Automatic Tracking Vacuum Capping Machine for Glass Jars Twist-off &Metal Lug Caps
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ZONESUN ZS-AFK180 Automatic Dual-Head Tracking Vacuum Capping Machine for Metal Lug Caps & Glass Jars
The ZONESUN ZS-AFK180 is a fully automatic dual-head tracking vacuum capping machine designed for high-speed glass jars packaging lines. Operating at 55–60 bottles/min, it integrates cap sorting, cap placing, torque-controlled tracking capping, mechanical vacuum suction sealing, and vacuum inspection into one continuous system. It creates a sealed vacuum chamber before tightening to achieve the preset vacuum level, ensuring products meet strict vacuum-packaging standards. The servo-driven tracking capping heads tighten caps precisely without damaging bottles or lids, guaranteeing consistent sealing quality.
Technical Parameter
- Model: ZS‑AFK180
- Bottle Material: Glass jar bottles
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Bottle Specifications:
- Cap Ø38–Ø80 mm
- Bottle Ø50–Ø80 mm
- Height 65–200 mm
- Production Capacity: 55–60 bottles/min
- Capping Heads: 2 heads (follow type)
- Capping Torque: 5–25 kg·cm
- Power Supply: AC 380 V, 50 Hz
- Conveyor Power: 0.75 kW
- Total Power: ~5 kW (including cap sorter)
- Air Source: >0.5 MPa
- Air Consumption: 0.3 m³/min
- Vacuum Level: –50 to –70 kPa
- Conveyor Height: 800 ± 30 mm
- Conveyor Speed: 0–15 m/min (frequency adjustable)
Key Features
- Smart Cap Placing & Dispensing: Precisely places caps onto bottle mouths as they move along the conveyor, enabling high-speed, zero-miss automatic pre-capping for smooth, continuous performance.
- Automatic Cap Sorting & Orientation: Automatically sorts and orients caps from the hopper, ensuring each cap enters the feed track in the correct direction for jam-free, high-speed operation.
- Constant Torque Tracking Capping: Applies controlled torque while tracking bottle movement to tighten caps accurately without damage, ensuring consistent sealing quality.
- Mechanical Vacuum Suction Sealing: Creates a sealed vacuum chamber before capping to evacuate air and achieve the preset vacuum level (−50 to −70 kPa) for compliant vacuum-packaging quality.
- Vacuum Inspection: Monitors the vacuum level of each sealed bottle to verify proper air removal and ensure consistent, reliable vacuum-packaging quality.
- Servo-Controlled System: Servo motor drive delivers faster, more stable, and more precise capping performance.
- Bottle Guiding Structure: Prevents bottles from falling during high-speed capping, ensuring smooth and safe continuous operation.
Why Choose the ZS-AFK180?
- ✅ 55–60 Bottles/min: Dual-head tracking design for medium to large-scale production throughput
- ✅ Consistent Vacuum Quality: Mechanical vacuum chamber ensures every bottle reaches −50 to −70 kPa preset vacuum level
- ✅ Damage-Free Capping: Torque-controlled tracking capping protects both caps and glass bottles
- ✅ 5-in-1 Integrated System: Cap sorting → placing → tracking capping → vacuum sealing → vacuum inspection in one line
- ✅ Servo-Driven Precision: Faster, more stable capping with servo motor control
- ✅ Adjustable Conveyor Speed: 0–15 m/min frequency-adjustable for flexible production line integration
- ✅ Wide Cap & Bottle Range: Cap Ø38–Ø80mm, bottle Ø50–Ø80mm, height 65–200mm
- ✅ Production Line Ready: Integrates seamlessly with filling, labeling, and packaging systems
Ideal Applications
- Food & Condiments: Sauces, pickles, jams, honey, canned foods, chili paste, oyster sauce
- Dairy & Preserved Foods: Fermented products, preserved vegetables, spreads requiring vacuum sealing
- Daily Chemical: Creams, ointments, and other viscous products in glass jar packaging
- Cosmetics: Face creams, hair masks, body butters in glass jar containers
- Pharmaceutical: Topical preparations and specialty products requiring vacuum-sealed glass jars
Frequently Asked Questions
Q: What type of caps does the ZS-AFK180 support?
A: The ZS-AFK180 is designed for twist-off caps (lug caps / metal caps) with a diameter range of Ø38–Ø80mm, commonly used on glass jars for food, cosmetic, and pharmaceutical products.
Q: What vacuum level does the machine achieve?
A: The machine achieves a vacuum level of −50 to −70 kPa through its mechanical vacuum suction sealing system, meeting standard vacuum packaging requirements for food and other products.
Q: How does the vacuum inspection function work?
A: After capping, the machine automatically monitors the vacuum level of each sealed bottle to verify that proper air removal has been achieved. Bottles that do not meet the preset vacuum standard can be identified and rejected.
Q: What is the production speed of the ZS-AFK180?
A: The machine operates at 55–60 bottles per minute with its dual-head follow-type tracking capping system, making it suitable for medium to large-scale production lines.
Q: What bottle sizes are compatible with the ZS-AFK180?
A: The machine accommodates glass jars with a bottle diameter of Ø50–Ø80mm and a height of 65–200mm, covering a wide range of standard glass jar formats.
Q: Can the ZS-AFK180 be integrated into an existing production line?
A: Yes. The machine features an adjustable conveyor (0–15 m/min, frequency-controlled) and is designed to integrate seamlessly with filling, labeling, and packaging systems for a complete production line.
Q: Does the machine require compressed air?
A: Yes. The ZS-AFK180 requires an air source of >0.5 MPa with an air consumption of 0.3 m³/min for its pneumatic components and vacuum sealing system.
Q: Can ZONESUN customize the machine for my specific bottle or cap size?
A: Yes. ZONESUN offers customization for cap diameter, bottle size, vacuum level, and other specifications. Please contact us with your product details for a tailored solution.
