ZONESUN ZS-FAL180F11 Automatic Corrosion-Resistant Liquid Filling and Servo Capping Production Line

ZONESUN ZS-FAL180F11 Automatic Corrosion-Resistant Liquid Filling and Servo Capping Production Line

Description

The ZONESUN ZS-FAL180F11 Automatic Corrosion-Resistant Filling and Servo Capping Line is designed for filling and capping compatible corrosive liquids. The integrated system combines automatic bottle unscrambling, anti-corrosion filling, manual cap placement, servo capping, and finished bottle collection in one production workflow. With a filling range of 100–3000 mL and a filling speed of up to 2500 bottles/hour, it features anti-drip filling heads, PLC control, conveyor transport, and adjustable servo capping torque for reliable bottle closure. Suitable bottle sizes and cap specifications can be configured according to production requirements.

Parameter

• Production Line Model: ZS-FAL180F11
• Machine Type: Automatic Corrosion-Resistant Filling and Servo Capping Line
• Main Application: Compatible Corrosive Liquids
• Advertised Line Capacity: Up to 2500 BPH

Filling Machine

• Filling Machine Model: ZS-YTCR6A
• Voltage: 110/220 V, 50/60 Hz
• Power: 550 W
• Air Pressure: 0.4–0.7 MPa
• Suitable Bottle Diameter: Φ60–110 mm
• Suitable Bottle Height: 100–290 mm
• Hopper Capacity: About 90 L
• Filling Range: 100–3000 mL
• Filling Speed: 200–2500 bottles/hour (Depending on Filling Volume)
• Conveyor Dimensions: 1900 × 114 mm
• Filling Machine Dimensions (L × W × H): 2000 × 1207 × 1887 mm
• Filling Machine Weight: About 200 kg

Servo Capping Machine

• Capping Machine Model: ZS-XG440S
• Voltage: 110/220 V, 50/60 Hz
• Machine Power: About 2.8 kW
• Suitable Bottle Height: 50–300 mm
• Suitable Bottle Diameter: Φ30–120 mm
• Suitable Cap Diameter: Φ20–60 mm
• Capping Speed: About 30–100 bottles/min
• Capping Machine Dimensions (L × W × H): About 2000 × 750 × 1650 mm
• Capping Machine Weight: About 300 kg
• Package Dimensions (L × W × H): About 2070 × 830 × 1730 mm
• Package Weight: About 321 kg

Key Features

Bottle Unscrambling Turntable

The rotary turntable organizes incoming bottles and transfers them onto the conveyor for continuous filling and capping operations, reducing manual bottle arrangement.

Anti-Corrosion Filling Heads

Designed for compatible corrosive liquids, the filling heads feature an anti-drip structure to help minimize residual liquid dripping and maintain a cleaner filling environment.

PLC Control Panel

Provides centralized control of filling operations and supports convenient machine operation and parameter adjustment.

Automatic Bottle Positioning System

Equipped with an electric-eye sensor and dual-pin bottle indexing system to detect and position bottles during the filling process, supporting accurate filling alignment.

Approximately 90 L Material Hopper

Features an approximately 90 L hopper to supply liquid material to the filling system, supporting continuous filling operations.

Manual Cap Placement

Operators manually place caps onto filled bottles before they enter the automatic servo capping station, ensuring proper cap positioning for subsequent tightening.

Automatic Servo Capping System

Uses a servo motor to drive the capping mechanism. The adjustable capping torque helps achieve consistent cap tightening and reliable closure for different compatible bottle caps.

Conveyor Transfer System

Transfers bottles between the filling and capping stations, maintaining an organized production flow.

Bottle Collection Turntable

Collects finished bottles from the conveyor and keeps them organized for convenient unloading and subsequent handling.

Benefits

100–3000 mL Filling Range

Supports a wide range of filling volumes from 100 mL to 3000 mL, accommodating different compatible bottle sizes and liquid packaging requirements.

Up to 2500 Bottles/Hour

The filling machine provides a documented speed of 200–2500 bottles/hour, depending on filling volume, supporting different production requirements.

Corrosion-Resistant Filling Design

Features anti-corrosion filling heads designed for compatible corrosive liquids, helping support controlled filling operations.

Anti-Drip Filling Performance

The filling head structure helps minimize residual liquid dripping after dispensing, reducing contamination around the filling area.

Adjustable Servo Capping Torque

Allows operators to adjust capping torque according to different compatible cap specifications and tightening requirements, supporting consistent closure.

Automatic Bottle Handling

The bottle unscrambling turntable, conveyor, and collection turntable coordinate bottle movement and reduce repetitive manual handling.

Accurate Bottle Positioning

The electric-eye sensor and dual-pin indexing mechanism help position bottles during filling, supporting consistent filling operations.

Manual Cap Placement with Automatic Tightening

Separates cap placement from the automatic tightening process, allowing operators to position caps before the servo capping mechanism completes the closing operation.

Flexible Bottle Compatibility

The filling machine accommodates bottles with diameters of Φ60–110 mm and heights of 100–290 mm. The capping machine supports bottle diameters of Φ30–120 mm and heights of 50–300 mm.

Multiple Cap Compatibility

The servo capping machine supports cap diameters of Φ20–60 mm, providing flexibility for different compatible bottle cap specifications.

Integrated Filling and Capping Workflow

Combines bottle unscrambling, liquid filling, manual cap placement, servo capping, and finished bottle collection into one coordinated production process.

Application

Designed for filling and capping compatible corrosive liquid products, chemical solutions, industrial cleaning liquids, selected acid and alkali solutions, and other suitable industrial liquids in bottles. Suitable for chemical manufacturing, industrial cleaning product production, specialty chemical processing, and other liquid packaging applications requiring controlled filling and automatic servo capping. Product-contact materials and sealing components should be confirmed for chemical compatibility before use.

Bottle Unscrambling Turntable

The rotary turntable organizes bottles and feeds them into the conveyor for continuous filling and capping operations.

Anti-corrosion filling heads

Corrosion-resistant filling heads feature an anti-drip design to minimize liquid dripping and ensure clean, accurate filling of corrosive liquids.

Manual Cap Placement

Operators manually place caps onto bottles before capping, ensuring proper cap positioning for the next stage.

Automatic Servo Capping System

Driven by a servo motor, the capping torque can be adjusted precisely to ensure consistent tightening and reliable sealing for different bottle caps.

Bottle Collection Turntable

Collects finished bottles from the conveyor, keeping products organized for convenient unloading and subsequent handling.

Why Choose the ZONESUN ZS-FAL180F11?

✅ 100–3000 mL Filling Range — Flexible Filling Capacity: Supports different filling volumes for compatible chemical liquids and industrial bottle packaging applications.

✅ Up to 2500 BPH — Efficient Filling Performance: Provides a documented filling speed of 200–2500 bottles/hour, depending on filling volume.

✅ Anti-Corrosion Filling Heads — Chemical Compatibility: Designed for compatible corrosive liquids, supporting controlled filling operations.

✅ Anti-Drip Design — Cleaner Filling Process: Helps minimize residual liquid dripping after dispensing, keeping the filling area cleaner.

✅ 90 L Hopper — Continuous Material Supply: The approximately 90 L hopper supplies liquid material to the filling system during production.

✅ Automatic Bottle Unscrambling — Organized Feeding: The rotary turntable automatically organizes bottles and transfers them onto the conveyor.

✅ Dual-Pin Bottle Indexing — Accurate Positioning: Helps position bottles during filling for consistent processing.

✅ Manual Cap Placement — Flexible Operation: Allows operators to position caps correctly before the automatic tightening process.

✅ Servo Capping — Consistent Tightening: Uses servo motor drive to tighten caps with adjustable torque for different compatible cap specifications.

✅ 30–100 Bottles/Min Capping Speed — Flexible Operation: The servo capping machine supports an operating speed of approximately 30–100 bottles/min.

✅ Automatic Bottle Collection — Convenient Handling: The collection turntable receives finished bottles from the conveyor for convenient unloading.

Ideal Applications

Chemical Solution Filling

Suitable for compatible chemical solutions requiring quantitative filling and automatic bottle capping.

Industrial Cleaning Liquid Packaging

Designed for compatible industrial cleaning liquids and specialty cleaning products requiring controlled bottle filling.

Acid Liquid Filling

Applicable to selected acidic liquids when all product-contact materials and seals are confirmed to be chemically compatible.

Alkali Liquid Filling

Suitable for compatible alkaline solutions requiring corrosion-resistant filling configurations.

Specialty Chemical Packaging

Applicable to compatible specialty chemical products requiring accurate filling and consistent bottle closure.

Industrial Liquid Packaging

Suitable for other compatible industrial liquid products requiring filling volumes between 100 mL and 3000 mL.