ZONESUN ZS-FAL180G11 Automatic 6-Head Magnetic Pump Liquid Filling, Tracking Capping and Labeling Production Line

ZONESUN ZS-FAL180G11 Automatic 6-Head Magnetic Pump Liquid Filling, Tracking Capping and Labeling Production Line

Description

The ZONESUN ZS-FAL180G11 Automatic Liquid Filling, Tracking Capping and Labeling Production Line integrates 6-head magnetic pump filling, automatic cap feeding, double-head tracking capping, and self-adhesive labeling into one continuous bottling process. The filling system features servo-driven lifting nozzles, independently controlled magnetic pumps, a 320 L storage tank, and filling accuracy of ±1% for consistent liquid dosing. With a filling range of 500–5000 ml and a reference filling capacity of up to 42 bottles/min at 500 ml, the line supports efficient bottle handling and continuous packaging. The double-head tracking capping system tightens caps while bottles move along the conveyor, while the automatic labeling system provides consistent label application for compatible round and flat bottles.

Parameter

6-Head Magnetic Pump Filling Machine

• Machine Model: ZS-CL6T
• Filling Range: 500–5000 ml
• Filling Head Quantity: 6
• Filling Nozzle Size: 8 mm
• Filling Pump: Magnetic pump, 45 L/min
• Pump Drive: Servo motor driven
• Production Capacity: Up to 42 bottles/min (500 ml)
• Filling Accuracy: ≤±1%
• Applicable Bottle Height: ≤330 mm
• Applicable Bottle Diameter: ≤110 mm
• Filling Head Lifting: Servo motor driven
• Conveyor Width: 114 mm
• Conveyor Length: 2422 mm
• Storage Tank Capacity: 320 L
• Machine Dimensions (L × W × H): 2615 × 1621 × 2153 mm
• Machine Weight: 752 kg

Double-Head Tracking Capping Machine

• Machine Model: ZS-XG440P
• Power Supply: 110/220 V (Customizable)
• Power: 8.5 kW
• Applicable Bottle Diameter: 60–190 mm
• Production Speed: 30–55 bottles/min
• Capping Head Quantity: 2
• Capping Method: Tracking capping
• Cap Feeding: Automatic cap transfer and pickup

Automatic Bottle Labeling Machine

• Machine Model: ZS-TB300L
• Power Supply: 110 V, 60 Hz / 220 V, 50 Hz
• Power: 2 kW
• Working Speed: Approx. 30–100 bottles/min
• Labeling Accuracy: ±2 mm
• Suitable Label Width: ≤150 mm (Customizable)
• Label Roll Inner Diameter: Φ75 mm
• Label Roll Outer Diameter: Φ320 mm
• Suitable Bottle Diameter: ≤100 mm
• Suitable Bottle Height: ≤350 mm
• Conveyor Size: Approx. 2500 × 100 mm
• Machine Dimensions (L × W × H): Approx. 2000 × 1300 × 1350 mm

Key Features

6-Head Magnetic Pump Filling System

Equipped with six filling heads and independently controlled magnetic pumps to dispense liquid into multiple bottles simultaneously. The filling parameters can be adjusted according to production requirements.

Servo-Driven Lifting Filling Heads

Servo-controlled nozzles move smoothly up and down during filling, supporting controlled liquid dispensing while helping reduce splashing and residual dripping.

45 L/min Magnetic Pump Flow Rate

The filling system uses magnetic pumps with a documented flow rate of 45 L/min and servo motor drive for controlled liquid delivery.

Bottle Positioning & Stabilizing System

The bottle gripping mechanism positions and secures containers beneath the filling nozzles. A drip collection tray collects residual liquid to help maintain a cleaner working area.

320 L Liquid Storage Tank

The filling machine includes a 320 L storage tank to supply liquid during production.

Double-Head Tracking Capping System

Two capping heads move with continuously conveyed bottles during cap tightening, helping reduce unnecessary stopping time and support continuous production.

Automatic Cap Feeding & Transfer

The capping section uses an automatic cap feeding system and transfer plate to deliver caps to the pickup position before tightening.

Automatic Cap Pickup & Tightening

The two capping heads automatically pick up caps from the transfer mechanism and tighten them onto compatible bottles.

Automatic Double-Side Labeling System

The labeling section applies self-adhesive labels to compatible bottles, supporting consistent product identification and packaging presentation.

Round & Flat Bottle Labeling

The labeling structure is designed to support label application on compatible round and flat bottles.

Adjustable Bottle Guiding System

Adjustable guides position and transport bottles through the labeling station to support smooth conveying and stable label application.

Integrated Conveyor Production Line

Connects filling, tracking capping, and labeling equipment to create a coordinated automatic bottling workflow.

Benefits

Integrated Filling, Capping & Labeling

Combines three key packaging processes into one production line, reducing manual bottle transfer between filling, capping, and labeling stations.

500–5000 ml Filling Range

Supports a documented filling range of 500–5000 ml for compatible bottle formats and liquid products.

Up to 42 Bottles/Min Filling Capacity

The filling section provides a reference capacity of up to 42 bottles/min at 500 ml, depending on liquid characteristics and operating conditions.

≤±1% Filling Accuracy

The magnetic pump filling system provides documented filling accuracy of ≤±1% under suitable operating conditions.

Six Independently Controlled Pumps

Individual magnetic pump control allows filling parameters to be adjusted according to production requirements.

Servo-Controlled Nozzle Movement

Vertical nozzle movement supports controlled dispensing and helps reduce splashing during filling.

Continuous Tracking Capping

The double-head tracking system follows moving bottles during cap tightening, helping reduce the need for frequent conveyor stops.

Automatic Cap Handling

Automatic cap feeding, transfer, and pickup reduce manual cap placement and support continuous capping operations.

30–55 Bottles/Min Capping Speed

The tracking capping section supports a documented production speed of 30–55 bottles/min, depending on the selected bottle and cap configuration.

Consistent Label Application

The automatic labeling machine applies self-adhesive labels with documented accuracy of ±2 mm.

Flexible Label Width

Supports labels up to 150 mm wide, with customization available according to labeling requirements.

Adjustable Bottle Guides

Help accommodate compatible bottle dimensions and maintain stable conveying through the labeling station.

Coordinated Production Workflow

Conveyor connections coordinate bottle transfer between filling, capping, and labeling equipment.

Customizable Power Supply

The capping section supports a customizable 110/220 V power supply configuration. The power requirements of the complete line should be confirmed before ordering.

Application

Ideal for automatic filling, screw capping, and self-adhesive labeling of compatible liquid products in bottles. The ZS-FAL180G11 integrates a six-head magnetic pump filling machine with a 500–5000 ml filling range, a double-head tracking capping machine, and an automatic labeling machine for round and flat bottles. The servo-driven filling heads and independently controlled pumps support consistent liquid dosing, while the tracking capping system tightens caps as bottles move along the conveyor. The labeling section applies self-adhesive labels for product identification and packaging presentation. This integrated line is suitable for compatible liquid packaging applications requiring coordinated filling, capping, and labeling, subject to confirmation of bottle, cap, liquid, and label compatibility.

Servo-Driven Lifting Filling Heads

Servo-controlled lifting nozzles provide smooth and precise vertical movement for accurate filling while helping reduce splashing and dripping.

Magnetic Pump Filling System

Each magnetic pump is independently controlled to deliver consistent filling volumes, allowing flexible adjustment for different production requirements.

Bottle Positioning & Stabilizing System

The bottle gripping mechanism accurately position and secure bottles during filling, while the drip tray collects residual liquid to keep the working area clean.

DOUBLE-HEAD CAPPING

Two capping heads move with continuously conveyed bottles during tightening, reducing stop time and supporting higher-speed production.

TRANSFER & PICKUP

Caps are fed onto the transfer plate, which moves them to the pickup position for the capping heads to automatically grip and tighten.

LABELING STRUCTURE

Equipped with a precise label structure, it ensures smooth label dispensing and accurate placement on round and flat bottles.

BOTTLE GUIDING

This is adjustable according to bottle diameter, it can clamp and transport bottles, ensure smooth conveying.

Why Choose the ZONESUN ZS-FAL180G11?

Complete Automatic Bottling Solution

Combines filling, tracking capping, and labeling into one coordinated production line, helping streamline bottle packaging operations.

6-Head Magnetic Pump Filling

Uses six independently controlled magnetic pumps to support simultaneous filling and flexible adjustment of liquid dosing parameters.

500–5000 ml Filling Range

Accommodates compatible bottle filling volumes from 500 ml to 5000 ml.

Servo-Driven Filling Heads

Provides controlled vertical nozzle movement to support stable filling and help reduce splashing and dripping.

≤±1% Filling Accuracy

Offers documented filling accuracy of ≤±1% for the magnetic pump filling section.

Up to 42 Bottles/Min Filling Capacity

Supports a reference filling capacity of up to 42 bottles/min at 500 ml, depending on the liquid and operating conditions.

Double-Head Tracking Capping

Two capping heads follow moving bottles during cap tightening, supporting continuous production and reducing unnecessary stops.

Automatic Cap Feeding & Pickup

Transfers caps to the pickup position automatically before the capping heads grip and tighten them.

Automatic Bottle Labeling

Applies self-adhesive labels to compatible round and flat bottles for consistent product identification.

±2 mm Labeling Accuracy

Provides documented labeling accuracy of ±2 mm for compatible labeling applications.

Adjustable Bottle Guides

Helps maintain smooth bottle movement and stable label placement through the labeling section.

Conveyor-Based Line Integration

Connects the three packaging stages to create a continuous process from empty bottles to finished labeled containers.

Configurable Production Line

Supports customization of selected equipment and power configurations according to project requirements, subject to technical confirmation.

Ideal Applications

Liquid Bottling Operations

Suitable for compatible liquid products requiring automatic filling, screw capping, and labeling.

Large-Volume Bottle Filling

The 500–5000 ml filling range supports compatible medium- and large-capacity bottles.

Round Bottle Packaging

Suitable for compatible round bottles that meet the filling, capping, and labeling section specifications.

Flat Bottle Labeling

The labeling machine supports self-adhesive label application on compatible flat bottles, subject to complete line compatibility.

Automatic Screw Capping

Designed for bottles using compatible screw caps that can be handled by the tracking capping system.

Continuous Liquid Packaging

Suitable for production workflows requiring coordinated filling, cap tightening, and label application.

Multi-Head Liquid Filling

Ideal for compatible liquid products requiring simultaneous filling through six filling heads.

Tracking Capping Applications

Suitable for packaging lines that benefit from cap tightening while bottles continue moving along the conveyor.

Self-Adhesive Labeling

Suitable for compatible products requiring automatic self-adhesive labels for identification and presentation.

Integrated Bottling Production Lines

Designed for manufacturers seeking to combine filling, capping, and labeling equipment into a coordinated packaging system.