ZONESUN
ZONESUN ZS-HYS60 Automatic Syringe Pouch Packaging Line for Medical Use
ZONESUN ZS-HYS60 Automatic Syringe Pouch Packaging Line for Medical Use
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Description
The ZONESUN ZS-HYS60 is a fully automatic syringe feeding and pouch packaging line designed for high-speed, packaging of 0.5 ml to 60 ml syringes. It integrates incline elevator feeding, vibratory orientation, film forming, precise syringe loading, heat sealing, and cutting into one continuous system. With speeds of 50–300 pcs/min, it significantly reduces manual labor while ensuring consistent, high-quality packaging for medical and pharmaceutical applications.
Parameter
- Model: ZS-HYS60
- Production Speed: 50–300 pcs/min (Depending on product specifications and feeding accuracy)
- Applicable Range: 0.5ml – 60ml Syringes (Including types with or without needles)
- Packaging Materials: Paper-plastic composite film, dialysis paper, PE film, BOPP, etc.
- Power Supply: 380V / 220V, 50Hz / 60Hz, Power approx. 2 kW – 5 kW
- Air Pressure: 0.6 – 0.8 MPa
- Control System: PLC (Programmable Logic Controller) + Color Touch Screen HMI
- Machine Weight: Approx. 800 kg – 1500 kg (Including elevator and sorting system)





Feeding & Orientation
Feeds bulk syringes via an incline elevator and vibratory bowl to reject misaligned units, rotating them smoothly into a horizontal position via an indexing wheel for packaging.

Film Forming & Pouch Creation
Converting roll stock film into continuously formed tubular pouches with adjustable bag lengths, eliminating the need for pre-made bags and reducing material costs.

Filling & Loading
Precisely loading oriented syringes into newly formed pouches through servo-synchronized filling, ensuring stable one-product-per-bag packaging and preventing empty or jams.

Sealing & Cutting
Sealing pouches with constant-temperature heat sealing and performing precision cutting for airtight, neatly finished packages.

Why Choose the ZONESUN ZS-HYS60?
✅ Fully Automatic Syringe Feeding & Packaging — High-Efficiency Production: Integrates syringe feeding, orientation, pouch forming, loading, heat sealing, and cutting into one continuous automated system, significantly reducing manual operation while improving packaging efficiency for medical and pharmaceutical production lines
✅ High-Speed Packaging Capability — 50–300 pcs/min Output: Designed for large-scale syringe packaging requirements, the system delivers stable high-speed performance with adjustable production speeds to meet different manufacturing capacity demands
✅ Automatic Incline Elevator Feeding — Continuous Material Supply: Equipped with an automatic incline elevator feeding system that efficiently transfers syringes into the packaging unit, reducing labor requirements and ensuring smooth, uninterrupted production
✅ Vibratory Orientation System — Precise Syringe Alignment: Advanced vibration-based sorting technology automatically arranges syringes into the correct position before packaging, ensuring accurate loading and reducing feeding errors during high-speed operation
✅ Precise Syringe Loading System — Reliable Packaging Accuracy: The automated loading mechanism accurately places 0.5 ml to 60 ml syringes into formed pouches, ensuring consistent positioning and improving overall packaging quality
✅ Integrated Film Forming, Sealing & Cutting — Complete Packaging Solution: Combines pouch film forming, heat sealing, and cutting processes into a single production line, creating sealed and professional medical packaging with reduced equipment footprint
✅ PLC Intelligent Control System — Easy Operation & Monitoring: Advanced PLC control with intuitive interface enables operators to adjust packaging parameters, monitor machine status, and achieve quick product changeovers with minimal training
Ideal Applications
Pharmaceutical & Medical: Ideal for automatic packaging of prefilled syringes, disposable syringes, injection devices, and other medical products, providing reliable sterile packaging solutions for pharmaceutical manufacturers and healthcare suppliers
Healthcare & Laboratory Products: Suitable for packaging medical consumables and laboratory-use syringes, ensuring consistent pouch sealing quality and efficient production for healthcare-related applications
Pharmaceutical Packaging Lines: Can be integrated into automated pharmaceutical production systems to streamline syringe packaging processes, reduce manual handling, and improve overall manufacturing efficiency
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