ZONESUN
ZONESUN ZS-PB01 Fully Automatic Perfume Bottle Cartoning Machine
ZONESUN ZS-PB01 Fully Automatic Perfume Bottle Cartoning Machine
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ZONESUN ZS-PB01 Automatic Pick and Place Case Packer Top Loading Packing Machine for Bottles
The ZONESUN ZS-PB01 is a fully automatic perfume cartoning machine designed for loading filled and sealed perfume bottles into packaging boxes. It is an important part of the automatic perfume packaging production line. The machine automatically arranges boxes and bottles, uses a multi-axis gripper to precisely place bottles into cartons, and includes a chip detection & reject system. With stable operation and high precision, it achieves a speed of 12-15 pcs/min, effectively reducing labor costs and improving production efficiency.
Technical Parameter
- Model: ZS-PB01
- Voltage: 220V
- Power: 1.3 kW
- Working Speed: 12-15 pcs/min
- Weight: 96.92kg
- Machine Size: 600 * 600 * 1750mm
Key Features
- ✅ Multi-Axis Gripper Precision: Accurately picks and places perfume bottles into cartons with consistent positioning every cycle
- ✅ Chip Detection & Reject System: Automatically identifies and removes defective or chipped bottles before cartoning
- ✅ 12–15 Pcs/Min Output: Stable high-speed cartoning suitable for medium-scale fragrance production lines
- ✅ Automatic Box & Bottle Arrangement: Fully automated feeding and alignment of both cartons and bottles — minimal manual intervention
- ✅ Production Line Integration: Designed to connect seamlessly with filling, capping, and labeling equipment in a complete perfume packaging line
- ✅ Compact Footprint: 600×600×1750mm — space-efficient design for tight production floor layouts
- ✅ Labor Cost Reduction: Replaces manual cartoning to improve efficiency and reduce per-unit packaging costs
CONTROL PANEL
Integrates an intuitive touch screen, operation buttons, and an emergency stop switch to safely manage boxing parameters and monitor system status in real time.
GRIPPING & LOADING
Securely holds the moving carton in place and utilizes mechanical grippers to pick up the perfume bottle for precise automated loading in real time.
MULTI-AXIS GRIPPER
Drives and moves the mechanical grippers across multiple axes in real time to ensure precise positioning and smooth bottle loading into cartons.
REJECT SYSTEM
Scans for data-loggable chips prior to cartoning and utilizes a pneumatic cylinder to reject any defectives into the collection bin in real time.
SEPARATING WHEEL
Utilizes a motorized rotary wheel to frictionally separate and space incoming bottles on the conveyor for precise, individual indexing.
Why Choose the ZS-PB01?
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Multi-Axis Gripper for Precise Bottle Placement: The multi-axis robotic gripper picks each perfume bottle and places it accurately into the carton opening, maintaining consistent positioning across every cycle — preventing bottle damage, misalignment, and carton jams that occur with manual loading.
- Integrated Chip Detection & Automatic Reject System: Built-in detection sensors identify defective, missing, or incorrectly positioned bottles before cartoning is completed. Non-conforming units are automatically rejected from the line, preventing defective products from reaching downstream sealing or labeling stations.
- Automatic Box & Bottle Arrangement: The machine automatically feeds, orients, and positions both cartons and bottles for the loading cycle — eliminating manual pre-arrangement and enabling continuous unattended operation.
- 12–15 pcs/min Stable Throughput: Consistent automated speed replaces variable manual cartoning rates, enabling predictable line output planning and reducing bottlenecks between filling/capping and final packaging stations.
- Low Power Consumption — 1.3 kW: Efficient servo and pneumatic drive system delivers full cartoning functionality at just 1.3 kW, keeping energy costs low during extended production shifts.
- Compact Vertical Footprint (600 × 600 × 1750 mm): Small floor footprint and upright design allow the ZS-PB01 to integrate into tight packaging line layouts without requiring significant floor space reallocation.
- Production Line Integration Ready: Designed as a dedicated station within automated perfume packaging lines, the ZS-PB01 connects directly upstream from carton sealing and labeling machines to form a complete end-to-end automated packaging workflow.
- Labor Cost Reduction: Replacing manual bottle-to-carton loading with automated cartoning reduces headcount requirements at the packaging station, lowering per-unit labor cost and eliminating ergonomic injury risk from repetitive manual handling.
Applications
- Perfume & Fragrance Packaging Lines: Primary application — automated cartoning of filled, capped, and labeled perfume bottles into individual retail cartons as part of a complete automated fragrance packaging production line.
- Luxury Cosmetic Bottle Cartoning: Loading of serum, foundation, and premium skincare bottles into presentation cartons for luxury cosmetic brands requiring precise, damage-free bottle placement.
- Essential Oil & Aromatherapy Products: Cartoning of glass essential oil bottles and roller ball applicators into retail boxes for aromatherapy and wellness product brands.
- Pharmaceutical Bottle Packaging: Automated loading of medicine bottles, supplement jars, and oral liquid containers into individual cartons for pharmaceutical and nutraceutical packaging lines requiring chip detection and reject capability.
- Personal Care & Skincare: Cartoning of lotion, toner, and treatment bottles into folding cartons for personal care brands with medium-speed automated packaging requirements.
- Contract Packaging & CMOs: Multi-SKU bottle cartoning for contract packaging operations handling diverse fragrance, cosmetic, or pharmaceutical bottle formats requiring consistent quality and automatic defect rejection.
