ZONESUN ZS-DG4A Automatic 4-Head Beer Isobaric Filling Machine with Fermentation Tank

ZONESUN ZS-DG4A Automatic 4-Head Beer Isobaric Filling Machine with Fermentation Tank

Description

The ZONESUN ZS-DG4A Automatic 4-Head Beer Isobaric Filling Machine is designed for filling beer and other carbonated beverages such as sparkling wine, cola, and soda water while helping minimize foaming and carbonation loss. Equipped with 4 isobaric filling heads, adjustable bottle holders, a liquid and CO₂ supply system, and real-time filling pressure monitoring, it provides a production speed of up to 1000 bottles/hour based on 500 ml bottles. The system also includes a conical fermentation tank for beer fermentation and storage, with capacities from 34 L to 200 L or customized sizes, making it suitable for breweries and small- to medium-scale carbonated beverage production. Note: Users need to purchase carbon dioxide cylinder and air compressor separately.

Parameter

ZS-DG4 Filling Machine

• Model: ZS-DG4 Filling Machine
• Power Supply: 110 V / 220 V
• Temperature Range: 2–7°C
• Number of Filling Heads: 4
• Filling Range: 0.25–2.5 L
• Suitable Bottle Diameter: 50–110 mm
• Suitable Bottle Height: 140–350 mm
• Filling Speed: 1000 bottles/hour (based on 500 ml/bottle)
• Filling Pressure: 0.3–0.6 MPa
• Machine Weight: Approx. 400 kg
• Machine Dimensions (L × W × H): 136 × 70 × 180 cm

ZS-NJJ01 Fermentation Tank

• Model: ZS-NJJ01 Fermentation Tank
• Power Supply: 220 V, 50–60 Hz
• Rated Power: 235 W
• Capacity: 34 L / 65 L / 120 L / 200 L or Custom Size
• Minimum Temperature: Below 0°C (recommended setting: 4–5°C)
• Maximum Temperature: Room Temperature
• Machine Dimensions (L × W × H): 440 × 580 × 1200 mm (34 L model)
• Net Weight / Gross Weight: Approx. 34 kg / 55 kg

Key Features

• Control Panel: Provides straightforward control of the filling process with independent functions for bottle lifting and filling operation.
• 4-Head Isobaric Filling System: Four filling nozzles operate simultaneously under balanced-pressure conditions, helping increase production efficiency while maintaining consistent liquid levels.
• Multi-Head Isobaric Filling Nozzles: Designed for carbonated beverages, the filling nozzles help reduce excessive foaming and carbonation loss during filling.
• Adjustable Bottle Holders: Securely position and lift bottles against the filling nozzles to create stable isobaric filling conditions. The adjustable structure accommodates different compatible bottle sizes.
• Liquid & CO₂ Supply System: Supplies beer and CO₂ separately to establish the balanced pressure required for stable isobaric filling.
• Real-Time Filling Pressure Gauge: Displays filling pressure in real time, allowing operators to monitor pressure conditions throughout production.
• Beer Fermentation Tank: Provides a sealed vessel for beer fermentation and storage before bottling.
• 60° Conical Tank Bottom: The fermentation tank uses a 60-degree conical bottom to facilitate yeast harvesting and sediment discharge.
• Multiple Fermentation Tank Capacities: Available in 34 L, 65 L, 120 L, and 200 L, with custom tank sizes also available.
• Wide Bottle Compatibility: Supports compatible bottles from 50–110 mm in diameter and 140–350 mm in height.

Benefits

• 1000 Bottles/Hour Filling Speed — Provides a specified output of 1000 bottles/hour based on 500 ml bottles, supporting small- and medium-scale beverage production.
• Isobaric Filling — Balanced-pressure filling helps preserve carbonation while reducing excessive foaming during filling of beer and other carbonated beverages.
• Four-Head Simultaneous Filling — Four filling nozzles operate simultaneously to increase production efficiency while maintaining consistent liquid levels.
• Reduced Foaming — Maintaining balanced pressure during filling helps reduce foam formation, which is particularly important when bottling beer and other carbonated beverages.
• Reduced Carbonation Loss — Isobaric filling helps minimize unnecessary CO₂ release during filling, supporting better carbonation retention in the finished beverage.
• 0.25–2.5 L Filling Range — Supports different compatible beverage packaging formats within the documented filling volume range.
• Adjustable Bottle Positioning — Bottle holders accommodate compatible containers with diameters of 50–110 mm and heights of 140–350 mm.
• Real-Time Pressure Monitoring — The integrated pressure gauge allows operators to monitor filling pressure throughout production.
• Integrated Fermentation & Filling Solution — Combines a beer fermentation tank with isobaric bottle filling equipment, providing equipment for both beer fermentation/storage and downstream bottling.
• Multiple Fermentation Tank Sizes — Available tank capacities from 34 L to 200 L, with custom sizes also available according to production requirements.

Application

Ideal for isobaric filling of beer and other carbonated beverages such as sparkling wine, cola, and soda water. The ZS-DG4A is particularly suitable for craft breweries, microbreweries, brewpubs, beverage workshops, and small- to medium-scale carbonated beverage production requiring controlled-pressure filling to help reduce foaming and carbonation loss. With a filling range of 0.25–2.5 L, adjustable bottle holders, four simultaneous filling heads, and an included fermentation tank for beer fermentation and storage, the system provides a practical solution for carbonated beverage production and bottling.

Control Panel

Provides simple control of the filling process, with independent functions for bottle lifting and filling operation.

Multi-Head Isobaric Filling Nozzles

Multiple filling nozzles enable simultaneous isobaric filling, helping maintain consistent liquid levels while reducing foaming and carbonation loss.

Adjustable Bottle Holders

Securely position and lift bottles against the filling nozzles for stable isobaric filling. Adjustable holders accommodate different bottle sizes.

Liquid & CO₂ Supply System

Supplies beer and CO₂ to the filling system to establish balanced pressure for stable filling with reduced foaming and carbonation loss.

Filling Pressure Gauge

Provides real-time pressure monitoring to help maintain stable pressure conditions throughout the isobaric filling process.

Beer Fermentation Tank

Provides a sealed vessel for beer fermentation and storage. Features a 60-degree conical bottom to facilitate easy yeast harvesting and sediment discharge.

Why Choose the ZONESUN ZS-DG4A?

✅ 1000 Bottles/Hour Output:
The ZS-DG4A provides a specified filling speed of 1000 bottles/hour based on 500 ml bottles, supporting efficient small- and medium-scale beer bottling production.

✅ Isobaric Filling Technology:
The filling system establishes balanced pressure between the bottle and filling system before liquid enters the container, helping reduce rapid CO₂ release and excessive foaming.

✅ 4 Filling Heads:
Four filling stations allow multiple bottles to be processed simultaneously, increasing production efficiency compared with single-head filling.

✅ Reduced Beer Foaming:
Balanced-pressure filling helps reduce foam formation during bottling, supporting more stable filling of beer and other carbonated beverages.

✅ Reduced Carbonation Loss:
The isobaric process helps minimize unnecessary CO₂ release during filling, supporting better retention of carbonation in the finished beverage.

✅ 0.25–2.5 L Filling Range:
The documented filling range supports bottle volumes from 0.25 to 2.5 L, providing flexibility for different beverage packaging formats.

✅ Adjustable Bottle Holders:
The holders securely position and lift bottles against the filling nozzles and accommodate compatible bottles with diameters of 50–110 mm and heights of 140–350 mm.

✅ Liquid & CO₂ Supply System:
Beer and CO₂ are supplied separately to establish the balanced-pressure conditions required for isobaric filling. Importantly, this is not a beer-and-CO₂ mixing system.

✅ Real-Time Pressure Monitoring:
The integrated pressure gauge displays filling pressure in real time, helping operators maintain stable operating conditions.

✅ Beer Fermentation Tank Included:
The system includes a fermentation tank for beer fermentation and storage before the bottling process.

✅ 60° Conical Fermentation Tank:
The tank features a 60-degree conical bottom, allowing yeast, proteins, and fermentation sediment to settle toward the bottom for easier separation and discharge.

✅ Multiple Fermentation Tank Capacities:
The ZS-NJJ01 is available in 34 L, 65 L, 120 L, and 200 L, with custom tank sizes available according to production requirements.

✅ Suitable for Multiple Carbonated Beverages:
In addition to beer, the source specifically identifies sparkling wine, cola, and soda water as compatible beverage applications.

Ideal Applications

Craft Beer:
Suitable for isobaric bottling of carbonated craft beer while helping reduce excessive foam and carbonation loss.

Microbreweries:
The 1000 bottles/hour output and integrated fermentation tank make the system suitable for compatible small- and medium-scale brewery operations.

Brewpubs:
Suitable for brewpub production environments requiring beer fermentation/storage and downstream bottle filling equipment.

Sparkling Wine:
Can be used for compatible sparkling wine products requiring controlled-pressure bottle filling.

Cola:
Suitable for filling compatible carbonated cola products using balanced-pressure filling.

Soda Water:
Can be used for soda water and similar compatible carbonated beverage applications.

0.25–2.5 L Beverage Bottles:
Suitable for compatible bottle formats within the documented filling range.

Multiple Bottle Sizes:
Adjustable bottle holders support containers with diameters of 50–110 mm and heights of 140–350 mm.

Beer Fermentation & Bottling:
Combines beer fermentation/storage equipment with downstream isobaric filling for a more integrated brewery production setup.

Small- to Medium-Scale Beverage Production:
Suitable for beverage workshops and production facilities requiring up to 1000 bottles/hour based on 500 ml bottles.