ZONESUN
ZONESUN ZS-EM2 Industrial Emulsifying Mixing Tank for Food Cosmetic and Pharmaceutical Products
ZONESUN ZS-EM2 Industrial Emulsifying Mixing Tank for Food Cosmetic and Pharmaceutical Products
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ZONESUN ZS-EM2 Industrial Emulsifying Mixing Tank for Food Cosmetic and Pharmaceutical Products
Description
The ZONESUN ZS-EM2 is a 300L emulsifying mixing tank for efficient mixing, stirring, and emulsifying of liquid and paste materials. It features an anchor impeller with wall and bottom scrapers, a high-speed top emulsifier, dual discharge rotor pumps, and a stainless steel access platform for thorough blending and stable product uniformity. The two independent rotor pumps enable fast material transfer, with discharge controlled via valves and pump switches for smooth tank emptying. Widely used in food, cosmetics, daily chemical, and pharmaceutical industries for mixing and emulsification.
Parameter
- Model: ZS-EM2
- Voltage: 380V
- Main Machine: 300L Single-layer Mixing Emulsifying Tank
- Structure: Top flip-open lid, bottom dished head structure
- Mixing Motor: 2.2 kW
- Aggregator Type: Anchor-type impeller with wall and bottom scrapers
- Mixing Speed: 0–80 RPM
- Top Emulsifier: 5.5 kW, 2880 RPM
- Material & Thickness: Stainless steel 316, Plate thickness 3mm,
- Platform Material: Stainless steel 201 platform
- Platform Dimensions: 1500 * 2000 mm
Key Features
- High-Shear Top Emulsifier: High-speed top homogenizing head vigorously shears, disperse, and emulsifies liquids and pastes for smooth product uniformity.
- Anchor Agitator with Wall & Bottom Scrapers: Full-coverage scraping system continuously wipes the vessel interior, preventing material buildup and burning during processing.
- Dual Rotor Discharge Pumps: Equipped with two independent rotor pumps for fast, pressure-assisted material transfer and rapid tank emptying via dedicated valve controls.
- Integrated Access Platform: Heavy-duty stainless steel platform gives operators safe, convenient access for monitoring, inspection, and manual ingredient additions.
- Hygienic Stainless Steel Construction: Built with food and pharmaceutical-grade stainless steel with polished inner surfaces to simplify CIP cleaning and prevent contamination.
- 300L High-Capacity Vessel: Optimized 300-liter processing volume balances mid-to-large scale batch production requirements across various industries.
Benefits
- Unmatched Product Uniformity — High-shear emulsification combined with wall scraping creates perfectly smooth, clump-free emulsions without air entrapment.
- Fast & Complete Discharge — Dual rotor pumps accelerate material transfer, reducing downtime between batch cycles and eliminating residual product waste.
- Prevents Material Scorching & Sticking — Continuous wall and bottom scraping ensures even heat distribution and zero buildup on tank surfaces.
- Safe & Ergonomic Operation — Elevated stainless steel access platform allows operators to load ingredients and monitor processes safely.
- Multi-Industry Versatility — Seamlessly processes low-viscosity liquids, high-viscosity pastes, gels, and creams on a single machine.
Applications
Perfect for cosmetic laboratories, food processing factories, daily chemical facilities, and pharmaceutical plants producing uniform liquid and paste products. Ideal for manufacturing face creams, lotions, body washes, mayonnaise, sauces, ointments, gels, and syrups. Suitable for water-phase, oil-phase, and high-viscosity paste formulations requiring intensive shearing and homogenizing.
PLC Control Panel
Equipped with an independent control panel to manage mixing, emulsification, and pumping operations for easy operation and stable production.
Mixing Motor
Drives the mixing shaft and blades to evenly blend materials, preventing separation and ensuring consistent mixing results.
Mixing Emulsifying Tank
Serves as the main processing vessel for material storage and treatment. Made of stainless steel for corrosion resistance, hygiene, and reliable production.
Double Discharge Rotor Pump
Equipped with a dual discharge rotor pump to ensure stable and efficient transfer of high-viscosity materials with smooth discharge performance.
Stainless Steel Access Ladder
Providing safe and convenient access to the operation platform for easy inspection, operation, and maintenance of the equipment.
Circulating Cooling System
Providing stable temperature control through circulating cooling to prevent overheating, while protecting seals by avoiding dry running, reverse rotation, and waterless operation.
Why Choose the ZONESUN ZS-EM2?
✅ 300L Emulsifying Mixing Tank — High-Capacity Processing Solution: Designed for mixing, stirring, and emulsifying liquid and paste materials, the 300L tank provides stable processing capacity for food, cosmetic, daily chemical, and pharmaceutical production
✅ Anchor Impeller with Wall & Bottom Scrapers — Thorough Material Mixing: Equipped with an anchor-style agitator and scraper system that continuously moves materials from the tank walls and bottom, helping prevent material buildup and improving overall mixing uniformity
✅ High-Speed Top Emulsifier — Efficient Fine Emulsification: The high-speed emulsifying head rapidly disperses and homogenizes materials, helping achieve a smoother and more uniform final product for formulations requiring stable emulsification
✅ Dual Rotor Pump Discharge System — Fast Material Transfer: Two independent rotor pumps provide efficient material transfer from the mixing tank, supporting faster discharge and improving production efficiency during continuous processing
✅ Independent Pump & Valve Control — Flexible Discharge Operation: Each rotor pump can be controlled independently through dedicated switches and valves, allowing operators to adjust material discharge according to different production and transfer requirements
✅ Stainless Steel Construction — Hygienic & Durable Processing: Stainless steel components provide corrosion resistance, easy cleaning, and reliable durability, making the tank suitable for production environments with strict hygiene requirements
✅ Stainless Steel Access Platform — Convenient Operation & Maintenance: Integrated stainless steel platform provides convenient access to the tank and mixing components, making operation, inspection, and routine maintenance easier
✅ Stable Mixing & Emulsification Performance — Consistent Product Quality: The combination of anchor stirring, scraping, high-speed emulsification, and controlled material transfer helps maintain consistent product uniformity and improves batch-to-batch production stability
Ideal Applications
Food & Beverage: Ideal for mixing and emulsifying sauces, dressings, creams, pastes, and other food formulations requiring uniform blending and stable consistency
Cosmetics & Personal Care: Suitable for producing creams, lotions, emulsions, skincare products, and other cosmetic formulations requiring thorough mixing and fine emulsification
Daily Chemical Products: Applicable for manufacturing detergents, liquid cleaners, gels, and other daily chemical products requiring efficient mixing and homogeneous formulation
Pharmaceutical & Healthcare: Designed for pharmaceutical creams, ointments, emulsions, and other liquid or paste formulations requiring controlled mixing and hygienic processing
Industrial & Specialty Formulations: Provides a flexible mixing and emulsification solution for various liquid and paste materials where consistent blending, efficient discharge, and reliable batch processing are required
