ZONESUN ZS-LP350 Automatic Robotic Bottle Unscrambler with Vision System for Irregular Bottles

ZONESUN ZS-LP350 Automatic Robotic Bottle Unscrambler with Vision System for Irregular Bottles

Description

The ZONESUN ZS-LP350 Automatic Robotic Bottle Unscrambler with Vision System is designed for automatic sorting, orienting, and feeding of irregular plastic bottles and containers. Equipped with an industrial vision system, vision-guided pick-and-place robot, large-capacity bottle hopper, and bottle recirculation conveyor, the machine automatically identifies bottle position, rotation angle, and orientation before robotic handling.With a working capacity of 30–50 cycles/min, the system reduces bottle-to-bottle friction and collision during sorting while improving bottle feeding stability. Saved bottle recipes support quick format changeover between different container types. The machine can be connected with filling machines, labeling machines, coding systems, and other packaging equipment for continuous automatic production.

Parameter

• Machine Model: ZS-LP350
• Machine Type: Automatic Robotic Bottle Unscrambler with Vision System
• Power Supply: AC 220 V, 50 Hz (Customizable)
• Machine Power: 6.2 kW
• Suitable Products: Plastic Bottles
• Working Capacity: 30–50 cycles/min (Depending on Product)
• Air Pressure: 0.5–0.8 kPa
• Working Environment: -10–60°C, RH ≤80%
• Machine Dimensions (L × W × H): Approx. 2200 × 1750 × 2100 mm
• Machine Net Weight: Approx. 780 kg

Key Features

Industrial Vision Recognition System

Uses industrial vision technology to identify bottle position, rotation angle, and orientation before automatic robotic picking.

Vision-Guided Pick-and-Place Robot

Automatically picks and places bottles according to vision recognition results, working with the flipping system to orient bottles for continuous feeding.

Automatic Bottle Orientation Correction

Works with the robotic handling mechanism to adjust bottle direction and ensure that containers enter the downstream conveyor in the correct orientation.

Touchscreen Control Panel

Provides intuitive operation for setting production parameters, saving bottle recipes, and quickly switching between different bottle formats.

Large-Capacity Bottle Hopper

Stores a large quantity of empty bottles and provides a continuous supply for the robotic handling system, reducing manual bottle loading frequency.

Bottle Recirculation Conveyor

Returns bottles that are not successfully picked or oriented to the feeding area for another sorting cycle, supporting continuous operation.

Multi-Point Vision Correction

Uses vision-based position and orientation correction to help reduce reversed or incorrectly oriented bottles during sorting.

Automatic Production Line Integration

Can connect with filling machines, labeling machines, coding systems, and other compatible packaging equipment.

Benefits

30–50 Cycles/Min Working Capacity

Provides a working capacity of 30–50 cycles/min, depending on bottle type and production requirements.

Handles Irregular Bottles

The vision-guided robotic system is especially suitable for irregular bottles and containers that are difficult to process with conventional mechanical unscrambling methods.

Reduced Bottle Damage

Robotic handling helps reduce direct bottle-to-bottle friction and collision during sorting, lowering the risk of container damage.

Quick Product Changeover

Saved bottle recipes allow operators to store different bottle handling parameters and switch between container formats more conveniently.

Continuous Automatic Feeding

The large-capacity hopper, robotic sorting system, and recirculation conveyor work together to maintain a continuous bottle supply.

Improved Sorting Accuracy

Industrial vision recognition identifies bottle position, rotation angle, and orientation before robotic picking, helping improve bottle handling consistency.

Reduced Manual Intervention

Automatic bottle picking, orientation correction, and recirculation reduce the need for manual bottle arrangement and repositioning.

Flexible Production Line Integration

Can connect with compatible filling, labeling, coding, and other packaging equipment to support automated production.

Touchscreen Control Panel

Provides intuitive operation for setting production parameters, saving bottle recipes, and quickly switching between different bottle formats.

Vision-Guided Pick-and-Place Robot

The robot automatically picks and places bottles according to the vision recognition results, working with the flipping system to orient bottles for continuous feeding.

Large-Capacity Bottle Hopper

Stores a large quantity of empty bottles and provides a continuous supply for the robotic handling system, reducing manual bottle loading frequency.

Bottle Recirculation Conveyor

Bottles that are not successfully picked or oriented are returned to the feeding area for another sorting cycle, reducing manual intervention and keeping the system running continuously.

Why Choose the ZONESUN ZS-LP350?

✅ Industrial Vision Recognition — Intelligent Bottle Identification: Identifies bottle position, rotation angle, and orientation before robotic handling, making it suitable for irregular containers.

✅ Vision-Guided Robotic Handling — Flexible Sorting: Automatically picks and places bottles according to vision recognition results, reducing reliance on conventional mechanical sorting methods.

✅ 30–50 Cycles/Min — Efficient Bottle Processing: Supports automatic bottle sorting and orientation for continuous production workflows.

✅ Irregular Bottle Compatibility — Flexible Container Handling: Designed for plastic bottles with unusual shapes or orientations that are difficult to process using conventional unscramblers.

✅ Bottle Orientation Correction — Accurate Feeding Direction: The robot works with the flipping mechanism to adjust bottle direction before transferring containers to downstream equipment.

✅ Bottle Recirculation — Continuous Sorting: Incorrectly picked or oriented bottles return to the feeding area for another sorting cycle, helping reduce manual intervention.

✅ Recipe Storage — Quick Format Changeover: Stores different bottle handling parameters to simplify switching between compatible container formats.

✅ Large-Capacity Hopper — Continuous Bottle Supply: Stores bulk bottles and supplies the robotic handling system, reducing the frequency of manual replenishment.

✅ Reduced Bottle Collision — Gentle Handling: Robotic picking and placement help reduce direct friction and collision between bottles during sorting.

Ideal Applications

Irregular Plastic Bottle Sorting

Suitable for sorting and orienting plastic bottles with unusual shapes, asymmetrical structures, or non-standard orientations.

Cosmetic Bottle Handling

Suitable for compatible cosmetic containers used in skincare, beauty, and personal care packaging applications.

Beverage Bottle Feeding

Applicable to compatible plastic beverage bottles requiring automatic sorting and orientation before filling and capping.

Household Chemical Bottle Sorting

Suitable for irregular plastic containers used for detergents, cleaning products, and other household chemical packaging.

Personal Care Packaging

Designed for compatible plastic containers used in shampoo, body wash, lotion, and other personal care product packaging.

Automated Bottling Production

Suitable for production lines requiring automatic bottle sorting and feeding before filling, labeling, coding, and other packaging processes.