ZONESUN ZS-RG001 Automatic Aluminum Foil Liner Inserting Machine for Bottle Caps

ZONESUN ZS-RG001 Automatic Aluminum Foil Liner Inserting Machine for Bottle Caps

Description 

The ZONESUN ZS-RG001 is an automatic desktop aluminum foil liner inserting machine designed for inserting foil liners into bottle caps to improve sealing and packaging efficiency. It integrates cap feeding, liner placement, and optional rejection in a compact system, operating at a speed of 20–35 pieces per minute. A stable conveyor and precise inserting mechanism ensure accurate positioning and smooth operation. The optional reject device automatically removes caps without liners for consistent quality. Suitable for food, beverage, pharmaceutical, cosmetic, and daily chemical packaging.

Parameter

• Machine Model: ZS-RG001
• Voltage: 110V / 220V
• Power: 200W
• Working Head: 1
• Applicable Cap Diameter: 30–80 mm (Customizable)
• Working Speed: 20–35 pieces/minute
• Machine Weight: 160 kg
• Reject System: Optional

Key Features

• Automatic Liner Feeding & Insertion: Vertical feeding and insertion mechanism continuously supplies aluminum foil liners to the working position and automatically inserts them into bottle caps.
• Dedicated Liner Feeding Mechanism: Guides individual foil liners toward the insertion head in an orderly manner to support stable and continuous production.
• Adjustable Cap Positioning System: Adjustable guides and positioning components align caps accurately with the insertion station and accommodate compatible cap sizes.
• 20–35 Pieces/Minute Output: Motor-driven conveyor transports caps continuously through the working station for efficient automatic liner insertion.
• Optional Reject System: Automatically detects and rejects caps without properly inserted aluminum foil liners for improved packaging quality control.
• Touch-Screen Control Panel: Provides centralized machine operation with clearly arranged controls for convenient daily use.
• Compact Tabletop Structure: Space-saving machine design is suitable for production environments where installation space is limited.

Benefits

• Automatic Liner Insertion — Automates liner feeding and insertion to reduce repetitive manual placement and improve production efficiency.
• Consistent Cap Preparation — Accurate positioning and liner insertion help ensure caps are properly prepared for subsequent bottle sealing operations.
• Flexible Cap Compatibility — Adjustable positioning supports cap diameters from 30–80 mm, with customization available for specific packaging requirements.
• Improved Quality Control — Optional reject system removes caps without inserted liners before they proceed to subsequent packaging processes.
• Continuous Production — Integrated conveyor transports caps steadily through the insertion station at 20–35 pieces/minute.
• Space-Saving Installation — Compact tabletop structure makes the machine suitable for smaller workshops and existing packaging lines.
• Reduced Manual Labor — Automated feeding, positioning, insertion, and optional inspection reduce operator involvement in cap preparation.

Application

Ideal for automatically inserting aluminum foil liners into bottle caps before the caps enter subsequent capping and sealing processes. Suitable for food, beverage, pharmaceutical, cosmetic, personal care, and daily chemical packaging applications using compatible lined bottle caps. The machine supports 30–80 mm cap diameters with customization available for different cap specifications.

Touch-Screen Control

The touch-screen interface provides centralized machine operation, with clearly arranged start and emergency-stop controls for convenient daily use.

Automatic Liner Feeding & Insertion

The vertical feeding and insertion mechanism supplies aluminum foil liners to the working position and inserts them into bottle caps automatically.

Adjustable Cap Positioning

Adjustable guide and positioning components help align caps with the insertion station, allowing the setup to be adapted to compatible cap sizes.

Dedicated Liner Feeding Mechanism

The liner feeding assembly guides individual aluminum foil liners toward the insertion head for orderly, continuous operation.

Optional Reject System

Automatically detects and rejects caps without inserted aluminum foil liners, ensuring only qualified caps are delivered and improving product quality.

Integrated Conveyor Drive

The motor-driven conveyor transports caps through the working station for continuous processing, with an operating speed of 20-35 pieces per minute.

Why Choose the ZONESUN ZS-RG001?

✅ 20–35 Pieces/Minute — Efficient Automatic Liner Insertion: Designed for continuous cap preparation, the ZS-RG001 automatically feeds and inserts aluminum foil liners at speeds of 20–35 pieces/minute, reducing manual liner placement requirements.

✅ Automatic Liner Feeding & Insertion — Continuous Processing: The vertical feeding mechanism continuously supplies liners to the insertion position and automatically places them into bottle caps for stable production.

✅ 30–80 mm Cap Diameter — Flexible Cap Compatibility: Adjustable cap guides support compatible caps from 30 to 80 mm in diameter, while customized configurations are available for different cap specifications.

✅ Dedicated Liner Feeding — Stable & Orderly Supply: Individual aluminum foil liners are guided toward the insertion mechanism in an orderly manner, helping maintain consistent feeding during continuous operation.

✅ Adjustable Cap Positioning — Accurate Liner Placement: Adjustable guide and positioning components help align each bottle cap with the insertion head, supporting accurate and consistent liner placement.

✅ Optional Reject System — Improved Quality Control: The optional inspection and rejection system automatically detects caps without inserted foil liners and removes them from the production flow, ensuring only qualified caps proceed.

✅ Compact Tabletop Design — Easy Production Line Integration: The space-saving structure can be installed in limited production areas and integrated with downstream cap handling, capping, and packaging equipment.

Ideal Applications

Food & Beverage Bottle Caps: Ideal for inserting aluminum foil liners into caps used for sauces, condiments, beverages, powders, and other packaged food products.

Pharmaceutical Packaging: Suitable for compatible pharmaceutical bottle caps requiring foil liner insertion before the final capping and sealing process.

Cosmetics & Personal Care: Provides automatic liner insertion for caps used on creams, lotions, powders, and other cosmetic or personal care containers.

Daily Chemical Products: Suitable for bottle caps used for household and daily chemical products requiring lined closures.

Induction Sealing Cap Preparation: Can be used to prepare compatible foil-lined caps before they are applied to containers and processed by downstream sealing equipment.

Automated Bottle Packaging Lines: Suitable for integration with cap handling, bottle capping, induction sealing, labeling, and other packaging equipment for continuous production.