ZONESUN ZS-RSV4L Semi-Automatic 4-Color Swirl Cream Servo Piston Filling Machine

ZONESUN ZS-RSV4L Semi-Automatic 4-Color Swirl Cream Servo Piston Filling Machine

Description

The ZONESUN ZS-RSV4L Semi-Automatic 4-Color Swirl Cream Filling Machine is designed to create multi-color decorative swirl patterns for products such as whipped hair butter, body butter, and decorative cosmetic creams. It supports one- to four-color filling with up to four filling heads. Independent 30L double-jacket hoppers maintain stable product temperature using warm water or thermal oil, with optional mixing. Swirl size is adjustable for different patterns, and customized nozzles and bottle holders accommodate various packaging formats. Each nozzle adjusts forward, backward, left, right, up, and down as needed. Speeds reach up to 1,000 bottles per hour.

Parameter

• Model: ZS-RSV4L
• Voltage: 220 V, 50 Hz (Customizable)
• Power: 4 kW
• Air Pressure: 0.5–0.6 MPa
• Filling Speed: Approx. 200–1000 bottles/hour (depending on bottle size and filling material)
• Filling Range: 50–350 ml
• Filling Pump: Piston Pump
• Suitable Bottle Height: Customizable
• Suitable Bottle Diameter: Customizable
• Hopper Capacity: 30 L × 4
• Machine Dimensions (L × W × H): About 1400 × 1850 × 2715 mm

Key Features

• Touchscreen Control Panel: Allows operators to conveniently set filling parameters and monitor machine operation through an intuitive touchscreen interface.
• One-to-Four-Color Filling: The machine can be configured for single-color, two-color, three-color, or four-color filling according to different formulations and finished-product designs.
• 30 L × 4 Double-Jacket Product Hoppers: Four independent 30 L hoppers allow different colors or formulations to be supplied separately during multi-color filling.
• Double-Jacket Temperature Maintenance: Warm water or thermal oil can be used in the hopper jackets to help maintain stable product temperature during filling.
• Optional Hopper Mixing: A mixing function can be added when the filling material requires continuous agitation to maintain suitable filling characteristics.
• Multi-Axis Nozzle Adjustment: Filling nozzle positions can be adjusted in multiple directions to accommodate different container sizes, filling positions, and decorative pattern requirements.
• Four-Color Pattern Filling System: Up to four filling heads support decorative multi-color filling with flexible adjustment for spiral, swirl, and customized pattern designs.
• Servo Piston Filling System: Servo-driven piston filling provides controlled volumetric dosing for viscous products, helping maintain consistent filling quantities and decorative pattern formation.
• Customized Container Holders: Customized holders securely position containers during filling and can be adapted to different compatible container shapes and sizes.
• Independent Servo Control System: Independent servo drives and electrical components coordinate filling and pattern-forming movements for stable machine operation.

Benefits

• One-to-Four-Color Filling — Supports single-color, two-color, three-color, and four-color filling, allowing manufacturers to create different decorative cosmetic designs on the same filling platform.
• Attractive Swirl & Spiral Patterns — Designed specifically to create decorative swirl and spiral effects in viscous cream products such as whipped hair butter and body butter.
• Up to 1000 Bottles/Hour — Provides approximately 200–1000 bottles/hour, with actual speed depending on bottle size and filling material.
• 50–350 ml Filling Range — Supports a practical range of cosmetic cream packaging sizes from 50 to 350 ml.
• Controlled Servo Piston Dosing — Servo-driven piston filling helps maintain consistent filling quantities and repeatable decorative pattern formation.
• Stable Product Temperature — Double-jacket hoppers can use warm water or thermal oil to help maintain stable material temperature during production.
• Four Independent Material Supplies — Four separate 30 L hoppers allow different colors or formulations to be supplied independently.
• Adjustable Swirl Size — Swirl size can be adjusted according to the desired finished-product appearance, allowing different decorative effects to be produced.
• Flexible Nozzle Positioning — Multi-axis adjustment allows filling nozzles to be positioned according to different containers and decorative filling requirements.
• Customizable Container Compatibility — Both suitable bottle height and diameter are customizable, while customized holders provide stable container positioning during filling.

Application

Ideal for decorative multi-color filling of whipped hair butter, body butter, decorative cosmetic creams, and other compatible viscous cream products requiring attractive spiral, swirl, or customized patterns. The ZS-RSV4L supports one-, two-, three-, or four-color filling, making it suitable for cosmetic manufacturers producing multiple product designs or formulations. With a 50–350 ml filling range, customized filling nozzles, adjustable swirl patterns, and customized container holders, the machine can accommodate different compatible packaging formats while creating distinctive multi-color finished products. 

Touchscreen Control Panel

Allows operators to set filling parameters and monitor machine operation through an intuitive touchscreen interface.

Double-Jacket Product Hoppers

The 30L double-jacket hoppers maintain stable product temperature with warm water or thermal oil, with optional mixing function. Supports one to four color cream filling.

Multi-Axis Nozzle Adjustment

The filling nozzle position can be adjusted in multiple directions to accommodate different container sizes, filling positions and pattern requirements.

Four-Color Pattern Filling System

Up to four filling heads support multi-color decorative filling, with flexible adjustment for different spiral, swirl and other customized pattern designs.

Servo Piston Filling System

Servo-driven piston filling provides controlled volumetric dosing for viscous products, helping maintain consistent filling volume and decorative patterns.

Customized Container Holders

Customized holders securely position containers during filling and can be adapted to different container shapes and sizes.

Electrical Control System

Independently controlled servo drives and electrical components coordinate filling and pattern-forming movements for stable machine operation.

Why Choose the ZONESUN ZS-RSV4L?

✅ One-to-Four-Color Filling:
The ZS-RSV4L is not limited to four-color products. It can be configured for one-, two-, three-, or four-color cream filling, providing greater flexibility for different formulations and visual designs.

✅ Up to 1000 Bottles/Hour:
The machine can reach approximately 1000 bottles/hour, with actual production speed depending on bottle size and filling material.

✅ Decorative Swirl & Spiral Filling:
Up to four filling heads can create multi-color decorative effects, with flexible adjustment for spiral, swirl, and customized pattern designs.

✅ Adjustable Swirl Size:
The swirl size can be adjusted according to the desired finished-product appearance, allowing manufacturers to create different decorative effects.

✅ Servo Piston Filling System:
Servo-driven piston dosing provides controlled volumetric filling for viscous materials, helping maintain consistent filling quantities and repeatable decorative patterns.

✅ 30 L × 4 Independent Hoppers:
Four independent 30 L product hoppers allow different colors or formulations to be supplied separately during multi-color filling.

✅ Double-Jacket Temperature Maintenance:
Warm water or thermal oil can circulate through the hopper jackets to help maintain stable product temperature, especially for creams whose flow characteristics are temperature-sensitive.

✅ Optional Hopper Mixing:
An optional mixing function can be configured when the filling material requires continuous agitation during production.

✅ Multi-Axis Nozzle Adjustment:
The filling nozzles can be adjusted forward, backward, left, right, up, and down, allowing their positions to be matched to different containers and decorative filling requirements.

✅ 50–350 ml Filling Range:
The machine supports filling volumes from 50 to 350 ml, covering a practical range of cosmetic cream packaging sizes.

✅ Customized Container Holders:
Customized holders securely position containers during filling and can be adapted to different compatible container shapes and sizes.

✅ Independent Servo Control:
Independent servo drives and electrical components coordinate filling and pattern-forming movements for stable machine operation.

Ideal Applications

Whipped Hair Butter:
Suitable for decorative filling of viscous whipped hair butter products requiring attractive swirl or spiral patterns.

Body Butter:
Designed for compatible body butter products where decorative multi-color filling enhances finished-product appearance.

Decorative Cosmetic Creams:
Suitable for cosmetic creams requiring controlled decorative patterns rather than conventional straight filling.

Two-Color Cream Products:
Can combine two different colors or compatible formulations to create contrasting decorative patterns.

Three-Color Cream Products:
Supports three-color filling for more complex visual product designs.

Four-Color Cream Products:
Four independent hoppers and up to four filling heads support four-color decorative filling.

Spiral Pattern Creams:
Suitable for viscous products requiring controlled spiral pattern formation inside compatible containers.

Swirl Pattern Creams:
Adjustable swirl size allows different swirl effects to be created according to the desired finished-product appearance.

Temperature-Sensitive Creams:
Double-jacket hoppers can use warm water or thermal oil to help maintain stable product temperature during filling.

Multiple Cosmetic Packaging Formats:
Customized filling nozzles, multi-axis adjustment, and customized container holders allow the machine to accommodate different compatible packaging formats.