ZONESUN ZS-TB160POPB Real-Time Print and Apply Labeling Machine

ZONESUN ZS-TB160POPB Print and Apply Label Applicator for Flat Surface Real-Time Label Printer

The ZONESUN ZS-TB160POPB is a real-time print and apply labeling machine designed for flat surfaces. It integrates label printing and application in one process, capable of printing variable data such as text, serial numbers, dates, barcodes, and QR codes in real time before accurately applying the label onto products. With a speed of 10-25 pcs/min and height adjustable design, it offers excellent flexibility for different product sizes and is ideal for medium-speed production lines.

Technical Parameters

• Model: ZS-TB160POPB
• Voltage: 220 V / 110 V, 50–60 Hz
• Labeling Speed: 10-25 pcs/min (depending on product & label size)
• Suitable Labels: Thermal labels, thermal transfer labels
• Conveying Speed: 0-50 m/min
• Air Pressure: 0.6-0.8 MPa
• Label Size: Wide: 25-104mm, Length: 25-180mm
• Print Content: Text, serial number, date, pattern, 1D/2D barcodes, other identifiers

Key Features

✅ Print & Apply in One System: Integrates real-time label printing and precise application in a single automated process — no pre-printed labels required

✅ Real-Time Variable Data Printing: Prints text, serial numbers, dates, 1D/2D barcodes, and QR codes on demand for full traceability

✅ 10–25 Pcs/Min Output: Suitable for medium-speed production lines requiring accurate, consistent label placement

✅ Height-Adjustable Design: Adapts to different product heights and sizes for maximum production flexibility

✅ Wide Label Size Range: Width 25–104mm, Length 25–180mm — compatible with a broad range of label formats

✅ Thermal & Thermal Transfer Compatible: Supports both thermal direct and thermal transfer label media

✅ Worldwide Voltage: AC 110V / 220V, 50–60Hz — ready for global deployment

CONTROL PANEL

Controls operation, adjusts parameters, monitors status, and manages alarms for safe and efficient labeling.

FEEDING & PRINTING

Feeds labels, performs real-time printing, and rewinds waste liner to enable smooth, continuous print and apply labeling.

LABEL HEAD

Applies printed labels accurately onto products, ensuring precise placement, stable adhesion, and smooth integration with the real-time print and apply process.

ADJUSTING KNOB

Adjusts the labeling height to ensure accurate label placement and compatibility with products of different sizes.

CONVEYOR BELT

Transports products smoothly through the labeling station, with fixed guide rails ensuring accurate positioning and stable, precise label application.

Why Choose the ZS-TB160POPB?

• Real-Time Print & Apply in One Pass — print and apply labeling machine: Label printing and flat surface application are performed inline in a single continuous motion. Variable data is generated and printed at the moment of application, enabling last-minute content changes without stopping the line or managing pre-printed label inventory.
  
• Full Variable Data Printing — barcode label printer applicator: Integrated print head supports text, serial numbers, dates, patterns, 1D barcodes, and 2D QR codes — covering traceability, compliance, anti-counterfeiting, and brand identification requirements in a single system.
• Height-Adjustable Design — adjustable flat surface labeler: Tool-free height adjustment accommodates products of different thicknesses and heights without requiring changeover fixtures, enabling rapid format switching between different SKUs on the same line.
• Thermal & Thermal Transfer Label Compatibility — thermal transfer label applicator: Supports both direct thermal and thermal transfer label stocks, giving operators flexibility to choose label material based on durability, temperature resistance, and cost requirements for each application.
• 0–50 m/min Conveying Speed — high-speed label applicator: Wide conveying speed range allows the ZS-TB160POPB to synchronize with existing conveyor line speeds without requiring line speed modification, simplifying integration into current packaging layouts.
• Wide Label Size Range (25–104 mm × 25–180 mm): Accommodates a broad range of flat label formats from small product identification labels to larger compliance or shipping labels, with adjustable settings for different label dimensions.
• Eliminates Pre-Printed Label Inventory — on-demand label printing: On-demand printing removes the need to stock pre-printed labels for each SKU, reducing label waste, storage costs, and the risk of using outdated label versions during production runs.
• Dual Voltage (110V / 220V) — global packaging line compatibility: Available in both North American and international voltage configurations, enabling deployment across global manufacturing facilities without electrical modification.

Applications

• Food & Beverage Packaging — food label printer applicator: Flat surface labeling of food boxes, pouches, trays, and cartons with real-time best-before dates, batch codes, and barcodes for food safety compliance and retail shelf traceability.
• Pharmaceutical & Medical Devices — pharma serialization labeling: Serialized label printing and application on medicine boxes, blister packs, and medical device packaging for lot traceability, UDI compliance, and regulatory date coding.
• Logistics & Warehouse — shipping label applicator: Real-time printing and application of shipping labels, carton labels, and pallet labels with variable order data, tracking barcodes, and destination information for e-commerce and distribution operations.
• Electronics & Component Packaging — electronics traceability labeling: Flat surface labeling of electronic component boxes, PCB trays, and device packaging with serial numbers, QR codes, and compliance marks for supply chain traceability and anti-counterfeiting.
• Cosmetics & Personal Care — cosmetic box labeling machine: Labeling of cosmetic outer boxes, skincare cartons, and beauty product packaging with variable batch codes, expiry dates, and QR codes linking to product authentication pages.
• Industrial & Chemical Products — industrial flat label applicator: Flat surface labeling of industrial product boxes, chemical containers, and hazardous material packaging with GHS-compliant variable data labels and lot traceability codes.