ZONESUN ZS-TBRH200 Automatic Vertical to Horizontal Ampoule Vial Labeling Machine

ZONESUN ZS-TBRH200 Automatic Vertical to Horizontal Ampoule Vial Labeling Machine

Description

The ZONESUN ZS-TBRH200 is an automatic vertical-to-horizontal labeling machine designed for ampoules, vials, and other small-diameter round bottles. It automatically guides upright containers into a horizontal position for stable labeling at speeds of up to 300 labels/min. With ±0.5 mm labeling accuracy, touchscreen control, photoelectric detection, and adjustable labeling components, it provides efficient and consistent labeling for slender containers and can operate independently or integrate with other packaging equipment.

Parameter

• Machine Model: ZS-TBRH200
• Power Supply: AC 220 V, 50/60 Hz, Single Phase
• Power Consumption: 2.4 kW
• Labeling Speed: 300 Labels/min
• Labeling Accuracy: ±0.5 mm (Excluding Errors Caused by the Product and Label Itself)
• Printer Air Pressure: 5 kgf/cm²
• Printing Speed: 350 Times/min
• Applicable Container Size: Length 20–95 mm; Diameter 10–30 mm
• Applicable Label Size: Height 20–95 mm; Length 25–90 mm
• Maximum Label Roll Size: Outer Diameter 420 mm; Core Inner Diameter 76 mm

Key Features

• Vertical-to-Horizontal Reclining System: Guides and separates upright slender bottles and smoothly changes them into a horizontal conveying position before labeling for stable container handling.
• 300 Labels/Min High-Speed Labeling: Supports labeling speeds of up to 300 labels/min for efficient high-volume ampoule and vial production.
• Multi-Roller Horizontal Labeling Head: Dispenses and applies labels precisely while containers roll horizontally through multiple guide rollers for smooth, wrinkle-free labeling.
• ±0.5 mm Labeling Accuracy: Provides consistent label positioning with an accuracy of ±0.5 mm, excluding errors caused by the product and label itself.
• Smart Photoelectric Detection: Sensors coordinate bottle detection and label dispensing, automatically pausing label output when no container is detected.
• Flexible Adjustment Mechanism: Handwheel adjustment allows the labeling assembly to be fine-tuned for compatible bottle diameters and labeling positions.
• Wide Infeed Buffer Table: Provides sufficient bottle loading and accumulation space to maintain smooth and continuous feeding into the labeling section.

Benefits

• High-Speed Labeling — Up to 300 labels/min supports efficient, high-volume production of ampoules, vials, and other small round containers.
• Accurate Label Placement — ±0.5 mm labeling accuracy helps maintain consistent label positioning across continuous production.
• Stable Slender Bottle Handling — Vertical-to-horizontal transfer improves the stability of narrow, small-diameter containers during high-speed labeling.
• Smooth Labeling Results — Multi-roller guiding helps apply labels evenly while reducing bubbles and wrinkles.
• Reduced Label Waste — Photoelectric detection pauses label dispensing when no bottle is detected, helping prevent unnecessary label consumption.
• Flexible Product Changeover — Adjustable labeling components simplify setup for different compatible bottle and label specifications.
• Easy Line Integration — Can operate independently or connect with upstream and downstream packaging equipment.

Application

Ideal for automatic labeling of ampoules, vials, and other slender small-diameter round bottles. The vertical-to-horizontal conveying structure provides stable bottle handling during high-speed labeling, making the machine suitable for pharmaceutical, healthcare, and other packaging applications requiring efficient and accurate labeling of small round containers.

Control Panel

Centralized touchscreen control makes operating parameters and production adjustments easier to manage during daily operation and product changeovers.

Reclining Mechanism

The guide and separating mechanism smoothly changes upright slender bottles into a horizontal conveying position before labeling, helping maintain stable bottle orientation through the labeling process.

Horizontal Labeling Head

Dispenses and applies labels precisely onto horizontal rolling products via a multi-roller guiding system, eliminating bubbles to ensure wrinkle-free packaging results.

Adjustment Mechanism

Handwheel adjustment allows the labeling assembly to be fine-tuned for compatible bottle diameters and labeling positions, simplifying changeovers between products.

Wide Infeed Buffer Table

The wide flat-belt infeed area provides bottle loading and accumulation space, helping maintain smooth and continuous feeding into the labeling section.

Smart Photoelectric Detection

Photoelectric sensors coordinate bottle detection and label dispensing. Label output pauses when no bottle is detected, helping reduce unnecessary label consumption.

Why Choose the ZONESUN ZS-TBRH200?

✅ 300 Labels/Min — High-Speed Labeling Performance: Designed for high-volume production, the ZS-TBRH200 reaches labeling speeds of up to 300 labels/min, providing efficient labeling for ampoules, vials, and other small round containers.

✅ Vertical-to-Horizontal Handling — Stable Slender Bottle Feeding: The reclining mechanism automatically guides upright slender containers into a horizontal conveying position, improving stability before they enter the labeling section.

✅ ±0.5 mm Labeling Accuracy — Consistent Label Positioning: The precision labeling system maintains an accuracy of ±0.5 mm, excluding errors caused by the container and label themselves, for consistent finished-product presentation.

✅ Multi-Roller Labeling System — Smooth & Wrinkle-Free Application: Containers rotate horizontally through the multi-roller guiding system while labels are applied, helping eliminate bubbles and achieve smooth, wrinkle-free labeling results.

✅ Smart Photoelectric Detection — Reduced Label Waste: Photoelectric sensors coordinate container detection with label dispensing and automatically stop label output when no bottle is detected.

✅ Flexible Changeover — Adjustable for Different Containers: Handwheel adjustment allows operators to fine-tune the labeling position for compatible bottles from 20–95 mm in length and 10–30 mm in diameter, simplifying product changeovers.

✅ Wide Infeed Buffer Table — Smooth Continuous Production: The wide flat-belt feeding area provides additional bottle accumulation space, helping maintain a stable and continuous supply of containers to the labeling section.

Ideal Applications

Ampoules: Ideal for high-speed labeling of slender ampoules that benefit from horizontal positioning for stable label application.

Pharmaceutical Vials: Suitable for compatible pharmaceutical vials requiring accurate and consistent wrap-around labeling during continuous production.

Small-Diameter Round Bottles: Designed for compatible round containers measuring 10–30 mm in diameter and 20–95 mm in length.

Healthcare Containers: Suitable for applicable small round healthcare containers requiring precise, high-speed automatic labeling.

Slender Cylindrical Containers: Vertical-to-horizontal handling provides additional stability for narrow cylindrical products that may be difficult to label reliably while standing upright.

Automated Pharmaceutical Packaging Lines: Can be integrated with upstream filling and capping equipment and downstream inspection or packaging systems for continuous automated production.