ZONESUN ZS-XG16PC Automatic Nail Polish Brush Cap Feeding & Screw Capping Line

ZONESUN ZS-XG16PC Automatic Nail Polish Brush Cap Feeding & Screw Capping Line

Description

The ZONESUN ZS-XG16PC Automatic Nail Polish Brush Cap Feeding and Screw Capping Line is designed for automatic brush cap sorting, feeding, placement, and screw capping of nail polish bottles and other compatible brush-cap containers. Integrating a brush cap vibratory feeder, automatic cap feeding and placement system, bottle separating mechanism, and automatic brush cap tightening system, it streamlines cap handling and closing operations. With an adjustable working speed of 20–60 bottles/min, it accommodates bottles with heights of 30–300 mm, diameters of 20–160 mm, and cap diameters of 18–70 mm. Suitable for packaging industrial lubricants, adhesives, sealants, paints, inks, cleaning agents, laboratory reagents, cooking oils, sauces, and cosmetic products in compatible brush-cap bottles, it provides an efficient automated capping solution for multiple industries.

Parameter

• Main Machine Model: ZS-XG16PC
• Machine Type: Automatic Brush Cap Feeding & Screw Capping Line
• Vibratory Feeder Model: ZS-CVP1
• Vibratory Feeder Material: Stainless Steel
• Vibratory Feeder Power Supply: 110/220 V, 50–60 Hz
• Suitable Cap Diameter: Customizable
• Vibratory Feeder Working Speed: Customizable
• Bottle Height: 30–300 mm
• Bottle Diameter: 20–160 mm
• Cap Diameter: 18–70 mm
• Working Speed: 20–60 bottles/min (Depending on Bottle and Cap Size and Shape)
• Working Voltage: AC 220 V / 110 V, 50–60 Hz
• Working Pressure: 0.4–0.6 MPa
• Air Compressor Connector Size: OD 8 mm
• Machine Dimensions (L × W × H): Approx. 1930 × 740 × 1600 mm
• Packing Dimensions (L × W × H): Approx. 2000 × 820 × 1760 mm
• Net Weight: Approx. 113 kg
• Gross Weight: Approx. 192.5 kg

Key Features

Touchscreen Control Panel

Features an intuitive touchscreen interface for adjusting operating parameters, controlling machine functions, and monitoring production status, providing convenient operation and production management.

Stainless Steel Brush Cap Vibratory Feeder

Automatically sorts and feeds brush caps in an orderly direction, ensuring a continuous supply to the capping station while reducing manual cap handling.

Brush Cap Feeding & Placement System

Guides and places brush caps accurately before capping, ensuring proper alignment with bottle openings for subsequent screw tightening.

Automatic Bottle Separating Mechanism

Separates and positions containers one by one, ensuring accurate alignment for automatic brush cap placement and improving processing consistency.

Automatic Brush Cap Tightening System

Automatically grips and tightens screw caps with built-in brushes onto containers, helping achieve consistent cap positioning and secure closure.

Adjustable Conveyor System

Transfers bottles through the feeding, cap placement, and tightening stations, supporting smooth movement and continuous production.

Flexible Bottle & Cap Compatibility

Accommodates bottles with heights of 30–300 mm, diameters of 20–160 mm, and brush caps with diameters of 18–70 mm.

Pneumatic Operation

Uses compressed air at 0.4–0.6 MPa to operate the machine's pneumatic mechanisms.

Benefits

20–60 Bottles/Min Working Speed

Supports an adjustable working speed of 20–60 bottles/min, depending on bottle and cap size and shape, improving packaging efficiency.

Automatic Brush Cap Feeding

The vibratory feeder automatically sorts and supplies brush caps, reducing manual cap handling and supporting continuous operation.

Accurate Cap Placement

The cap feeding and placement mechanism positions brush caps correctly before screw capping, helping maintain consistent alignment.

Consistent Screw Capping

The automatic tightening system grips and tightens brush caps with built-in brushes, supporting secure and consistent closure.

Flexible Bottle Compatibility

Accommodates bottles with heights of 30–300 mm and diameters of 20–160 mm, supporting different container specifications.

Wide Cap Size Compatibility

Supports brush caps with diameters of 18–70 mm, providing flexibility for different brush-cap bottle formats.

Reduced Manual Operation

Integrates cap sorting, bottle separating, cap placement, and screw capping into one coordinated production process, reducing repetitive manual handling.

Continuous Cap Supply

The vibratory feeder provides an orderly and continuous supply of brush caps to support uninterrupted capping operations.

Convenient Operation & Monitoring

The touchscreen control panel allows operators to adjust operating parameters, control machine functions, and monitor production status.

Flexible Production Integration

The conveyor system coordinates bottle movement between the feeding, placement, and tightening stations, supporting integration into cosmetic packaging lines.

Application

Designed for automatic brush cap feeding, placement, and screw capping of nail polish bottles, cosmetic containers, industrial lubricant bottles, adhesive and sealant containers, paint and ink bottles, cleaning agent containers, laboratory reagent bottles, cooking oil bottles, and other compatible brush-cap packaging products. Suitable for cosmetics, chemical manufacturing, industrial lubricants, adhesives, paints, cleaning products, laboratory supplies, and food packaging applications with suitable food-grade configurations.

Control Panel

Features an intuitive touchscreen interface for adjusting operating parameters, controlling machine functions, and monitoring production status.

Brush Cap Feeding & Placeing System

Guides and places brush caps accurately before capping, ensuring proper alignment with containers for subsequent screw capping.

Brush Cap Feeding & Placeing System

Guides and places brush caps accurately before capping, ensuring proper alignment with containers for subsequent screw capping.

Bottle Separating Mechanism

Separates and positions containers one by one, ensuring accurate alignment for automatic cap placement.

Automatic Brush Cap Tightening System

Automatically grips and tightens screw caps with built-in brushes onto containers, ensuring consistent positioning and secure closure.

Why Choose the ZONESUN ZS-XG16PC?

✅ 20–60 Bottles/Min — Adjustable Working Speed: Supports a working speed of 20–60 bottles/min, depending on bottle and cap size and shape, accommodating different production requirements.

✅ Automatic Brush Cap Feeding — Continuous Supply: The vibratory feeder automatically sorts and supplies brush caps in the correct direction, reducing manual cap handling.

✅ Accurate Brush Cap Placement — Consistent Alignment: The automatic feeding and placement mechanism guides brush caps onto bottle openings before screw tightening.

✅ Automatic Bottle Separation — Precise Positioning: Separates containers one by one and positions them for automatic brush cap placement.

✅ Automatic Screw Tightening — Secure Closure: The tightening mechanism automatically grips and screws brush caps with built-in brushes onto containers.

✅ 30–300 mm Bottle Height — Flexible Compatibility: Accommodates different bottle heights, supporting a variety of cosmetic and industrial packaging formats.

✅ 20–160 mm Bottle Diameter — Multiple Container Sizes: Handles compatible round containers with different diameters for flexible packaging applications.

✅ 18–70 mm Cap Diameter — Wide Brush Cap Compatibility: Supports different brush cap diameters to accommodate various brush-cap bottle specifications.

✅ Stainless Steel Vibratory Feeder — Durable Construction: The ZS-CVP1 vibratory feeder uses stainless steel construction for industrial cap sorting and feeding applications.

✅ Touchscreen Control — Convenient Operation: Allows operators to adjust operating parameters, control machine functions, and monitor production status.

✅ Pneumatic Operation — Stable Mechanism Control: Operates with an air pressure requirement of 0.4–0.6 MPa and an OD 8 mm air compressor connector.

Ideal Applications

Nail Polish Bottle Capping

Designed for automatic feeding, placement, and screw tightening of brush caps with built-in brushes onto nail polish bottles.

Cosmetic Bottle Capping

Suitable for cosmetic containers requiring automatic brush cap feeding and screw capping.

Industrial Lubricant Packaging

Applicable to compatible industrial lubricant containers, including high-temperature grease and cutting fluid packaging.

Adhesive & Sealant Packaging

Suitable for compatible brush-cap containers used for PVC pipe glue, threadlocker, and specialty sealing compounds.

Paint & Ink Packaging

Designed for compatible paint, ink, and coating containers requiring brush cap placement and screw tightening.

Cleaning Agent Packaging

Suitable for compatible cleaning and maintenance products, including electronic contact cleaners.

Laboratory Reagent Packaging

Applicable to compatible laboratory and pharmaceutical chemical containers, such as testing reagents.

Cooking Oil & Sauce Packaging

With suitable food-grade configurations, the machine can handle compatible cooking oils, olive oil, sauces, and other food products.