Container Preparation
Bottle unscrambling, air rinsing, washing, drying and container feeding prepare empty containers for stable downstream production.
TURNKEY AUTOMATION SOLUTIONS
Automatic Bottling & Packaging Production Lines
Explore complete ZONESUN production lines integrating container feeding, filling, capping, sealing, labeling, inspection and end-of-line packaging into one coordinated automation system.
Food & Sauce Lines
Sauce, honey, edible oil and condiment packaging
Cosmetics & Personal Care
Cream, lotion, shampoo and serum production lines
Beverage Bottling Lines
Water, juice and beverage bottling solutions
Household & Chemical
Detergent, cleaner, oil and chemical filling lines
Perfume & Fragrance
Perfume filling, crimping and labeling systems
Pharmaceutical & Vial
Vial, reagent and small-bottle packaging lines
Select an industry solution or browse all automatic production lines below.
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ZONESUN ZS-FAL180G2 Automatic Bottle Filling and Capping Labeling Shrink Sleeve Machine Line
정가 $29,549.00 USD정가단가 단위 -
ZONESUN ZS-FAL180V6 Automatic Glass Test Tube Filling Capping Labeling Machine
정가 $18,500.00 USD정가단가 단위 -
ZONESUN ZS-FALU7 Automatic Small Bottle Filling Capping Labeling Machine
정가 $32,999.00 USD정가단가 단위 -
ZONESUN ZS-FAL90 L Configuration Water Bottle Liquid Soap Filling Capping And Labeling Machine
정가 $13,999.99 USD정가단가 단위$27,377.76 USD할인가 $13,999.99 USD할인
BUILD YOUR COMPLETE LINE
Build Your Production Line by Process
Explore the equipment required at each stage of an automated bottling and packaging line.
01
Container Feeding
Unscramble, orient and continuously feed empty containers.
02Bottle Washing & Drying
Clean and dry containers before the filling process.
03Product Preparation
Mix, heat, homogenize or temporarily store products.
04Filling & Dosing
Fill products according to viscosity, volume and output.
05
Capping & Sealing
Feed, place, tighten, press or seal different closures.
06Labeling & Coding
Apply labels, dates, batch numbers and traceability codes.
07Inspection Systems
Check fill levels, closures, labels and packaging quality.
08Cartoning & Case Packing
Complete the line with end-of-line packaging equipment.
FROM PROCESS TO PERFORMANCE
What Can Be Integrated into an Automatic Production Line?
Every production line is configured around your product, container, closure, label, target output and available factory space. Individual machines are selected and connected as one coordinated system.
Product Preparation
Mixing, heating, homogenizing, storage and controlled product feeding can be integrated according to your production process.
Filling & Dosing
Choose from piston, pump, gravity, vacuum, auger, weighing and volumetric filling technologies for different products.
Closing & Sealing
Integrate cap feeding, screw capping, crimping, corking, induction sealing, foil sealing and other closure processes.
Labeling, Coding & Inspection
Add label application, batch coding, vision inspection, checkweighing and metal detection for identification and quality control.
End-of-Line Packaging
Complete the process with cartoning, case packing, shrink wrapping, palletizing and pallet wrapping systems.
How We Build Your Customized Production Line
Why Choose ZONESUN for Complete Production Lines?
BEFORE REQUESTING A QUOTATION
What We Need to Prepare Your Line Proposal
Share the following information so our engineers can recommend suitable machines, estimate production capacity and prepare a preliminary layout.
Photos, drawings and physical samples help improve configuration and testing reliability.
01
Product & Packaging
- Product name and characteristics
- Filling or packaging volume
- Container dimensions and photos
- Closure type and dimensions
- Label dimensions and position
- Product and packaging samples
02
Production & Factory
- Target production output per hour
- Required automation level
- Complete packaging process
- Factory layout and available space
- Voltage, air supply and utilities
- Existing machines to be integrated
Production Lines for Different Product Characteristics
AUTO PRODUCTION LINE FAQ
Frequently Asked Questions
1. What machines are included in an automatic production line?
An automatic production line can include container feeding, washing, product preparation, filling, capping or sealing, labeling, coding, inspection, cartoning, case packing and palletizing. The exact equipment depends on your product and packaging process.
2. How do you determine the required production capacity?
We calculate the required capacity according to your target output, container size, filling volume, processing time and the operating speed of every connected station. The complete line is then balanced to reduce bottlenecks and unnecessary equipment costs.
3. Can one production line handle different bottle sizes?
In many projects, one line can handle several container sizes by using adjustable guide rails, saved operating recipes and customized change parts. The actual changeover range depends on the differences between the containers, caps and labels.
4. Can the same line handle different products?
It may be possible when the products have compatible filling characteristics and hygiene requirements. Products with significantly different viscosity, particles, temperature, corrosiveness or cleaning requirements may need additional configurations or separate filling systems.
5. Can ZONESUN design the line for our existing workshop?
Yes. We can plan straight, L-shaped, U-shaped or customized layouts according to the available floor space, columns, doors, utilities, operator access and material flow inside your factory.
6. Can our existing machines be connected to the new line?
Existing machines can often be integrated if their operating speed, conveyor height, control signals and safety requirements are compatible with the new equipment. Our engineers will review the machine specifications before confirming the solution.
7. What information and samples should we provide?
Please provide product details, filling volume, target output, container and closure drawings or samples, label files, packaging sequence, workshop layout and utility specifications. Physical samples are recommended for accurate testing.
8. Do you provide factory acceptance testing?
ZONESUN can perform factory acceptance testing using confirmed products and packaging samples. Testing may include filling accuracy, continuous operation, container changeover, equipment coordination and safety-function verification.
9. Do you provide installation and training?
We provide installation guidance, operating documentation, training and remote technical support. On-site installation and commissioning services can be discussed according to the project requirements and destination.
10. How long does a customized production line take to build?
Lead time depends on the number of machines, customization requirements, control-system complexity, sample testing and component availability. A project schedule will be confirmed after the technical solution and samples are approved.
CUSTOM AUTOMATION SOLUTION
Need Help Planning Your Automatic Production Line?
Send us your product details, container and closure samples, required output, packaging process and factory layout. Our engineers will evaluate your requirements and recommend a complete production line configuration.