ZONESUN ZS-AFC39W High-Speed Automatic Collagen Drink Vial Air Rinsing Filling and Capping Machine

ZONESUN ZS-AFC39W High-Speed Automatic Collagen Drink Vial Air Rinsing Filling and Capping Machine

Description

The ZONESUN ZS-AFC39W Automatic Vial Rinsing, Filling and Capping Machine integrates 10-head tracking vacuum air rinsing, 10-head peristaltic pump filling, automatic cap placement, and 8-head rotary capping into one continuous bottling process. Designed for collagen drinks, liquid supplements, vitamin solutions, and other compatible small-volume liquid products, it provides a production capacity of 7,000–8,000 bottles/hour. The machine features servo-controlled volumetric filling, magnetic torque capping, customized bottle guide starwheels, and PLC touchscreen control for stable high-speed operation. With a standard filling volume of 30 mL, accuracy of ≤±1%, and a capping qualification rate of ≥99.8%, it offers an integrated solution for automated small-bottle liquid packaging, and bottle sizes can be customized according to production requirements.

Parameter

• Machine Model: ZS-AFC39W
• Machine Type: Automatic Vial Air Rinsing, Filling and Capping Machine
• Power Supply: 380 V, 50 Hz, 3-Phase 4-Wire
• Total Power: 3 kW
• Production Capacity: 7,000–8,000 bottles/hour
• Bottle Cleaning Method: Tracking vacuum air rinsing
• Number of Bottle Cleaning Stations: 10
• Standard Filling Volume: 30 mL (single specification)
• Filling Temperature: 0–60°C
• Number of Filling Stations: 10
• Filling Method: Peristaltic pump, tracking filling and volumetric filling
• Filling Accuracy: ≤±1%
• Number of Capping Stations: 8
• Capping Qualification Rate: ≥99.8%
• Clean Compressed Air Pressure: 0.25–0.35 MPa
• Clean Compressed Air Consumption: 30 m³/h
• Machine Dimensions (L × W × H): 5200 × 1350 × 1800 mm

Key Features

10-Head Vacuum Air Cleaning System: Ten tracking vacuum air cleaning heads remove dust and loose particles from inside bottles before filling, helping maintain a cleaner filling process.

10-Head Peristaltic Pump Filling System: Ten filling heads provide controlled liquid dosing through flexible, replaceable tubing for convenient maintenance and reduced product contact with internal pump components.

Tracking Filling Mechanism: The filling system coordinates liquid dosing with bottle movement to support continuous production at high operating speeds.

Customized Bottle Guide Starwheel: The starwheel positions and transfers bottles between rinsing, filling and capping stations, helping maintain stable container movement.

8-Head Magnetic Torque Capping System: Eight rotary three-jaw capping heads grip and tighten caps using magnetic torque control for consistent bottle closure.

Automatic Cap Placement: Caps are placed onto filled bottles before they enter the rotary capping section, supporting continuous operation.

PLC Touchscreen Control System: Centralized controls support parameter adjustment, machine monitoring and coordinated operation of the working stations.

Finished Bottle Collection Tray: Automatically collects capped bottles for convenient handling and transfer to downstream packaging processes.

Benefits

High Production Efficiency — A documented capacity of 7,000–8,000 bottles per hour supports high-volume small-bottle liquid packaging.

Integrated Rinsing, Filling and Capping — Combines bottle cleaning, liquid filling, cap placement and capping in one automated system to streamline the production workflow.

Consistent Liquid Dosing — The peristaltic pump filling system provides controlled volumetric filling with documented accuracy of ≤±1%.

Reliable Cap Tightening — The eight-head magnetic torque capping mechanism provides a documented capping qualification rate of ≥99.8% under specified operating conditions.

Convenient Filling System Maintenance — Replaceable tubing simplifies product-path maintenance and can help reduce product contact with internal pump components.

Stable Bottle Transfer — Customized guide starwheels help position and transfer containers accurately between working stations.

Flexible Container Configuration — Bottle-handling components can be customized for different container dimensions and production requirements.

Streamlined Finished Product Handling — The collection tray gathers capped bottles for easier transfer to labeling, inspection or other downstream packaging equipment.

Application

The ZONESUN ZS-AFC39W is suitable for high-speed automatic rinsing, filling and capping of collagen drinks, liquid supplements, vitamin solutions, functional beverages and other compatible small-volume liquid products. Its 10-head vacuum air cleaning system prepares bottle interiors before filling, while the 10-head peristaltic pump system provides controlled liquid dosing and the eight-head magnetic torque capping mechanism ensures consistent closure. Designed around a standard 30 mL filling specification, the machine can accommodate customized bottle configurations according to production requirements. It is suitable for automated packaging workflows that require bottle cleaning, precise liquid filling and cap tightening before subsequent labeling, coding, inspection or packing.

Vacuum Air Cleaning System

Ten air vacuum cleaning heads remove dust and loose particles from inside bottles before filling, helping maintain a cleaner filling process.

10-Head Filling System

Ten filling heads use peristaltic pumps with replaceable tubing for precise liquid dosing, easy maintenance, and reduced product contact with pump components.

Bottle Guide Starwheel

The customized star wheel positions and transfers bottles between working stations, helping maintain stable bottle movement during high-speed production.

Magnetic Torque Capping System

Eight rotary three-jaw capping heads grip and tighten caps using magnetic torque control, ensuring consistent and stable capping at high production speeds.

Finished Bottle Collection Tray

Automatically collects capped bottles for convenient handling and transfer to downstream packaging processes.

Why Choose the ZONESUN ZS-AFC39W?

✅ 7,000–8,000 Bottles/Hour — High-Speed Production: Designed for high-volume liquid packaging, the ZS-AFC39W integrates bottle rinsing, filling and capping to support continuous production.

✅ 10-Head Vacuum Air Rinsing — Bottle Interior Cleaning: Ten tracking air-cleaning heads remove dust and loose particles from inside bottles before filling.

✅ 10-Head Peristaltic Pump Filling — Controlled Liquid Dosing: Ten filling stations use peristaltic pumps with replaceable tubing to provide controlled filling and convenient product-path maintenance.

✅ ≤±1% Filling Accuracy — Consistent Dosing: The volumetric filling system provides documented filling accuracy of ≤±1% for compatible products under specified operating conditions.

✅ 8-Head Magnetic Torque Capping — Consistent Closure: Rotary three-jaw capping heads use magnetic torque control to tighten caps, with a documented capping qualification rate of ≥99.8%.

✅ Customized Starwheel — Stable Bottle Positioning: The bottle guide starwheel transfers containers between the cleaning, filling and capping stations to support stable high-speed operation.

✅ PLC Touchscreen — Centralized Operation: The control system coordinates the machine's working stations and supports operating parameter adjustment and monitoring.

✅ Customizable Bottles — Flexible Production Setup: Bottle-handling components can be customized to suit different container dimensions and production requirements.

Ideal Applications

Collagen Drinks: Suitable for automated filling and capping of compatible collagen beverages in small bottles.

Liquid Nutritional Supplements: Designed for packaging compatible nutritional liquids that require controlled dosing and secure cap tightening.

Vitamin Solutions: Suitable for compatible liquid vitamin products requiring automatic bottle rinsing, filling and capping.

Functional Beverages: Applicable to compatible functional drinks supplied in small-volume bottles.

Small-Volume Liquid Products: Designed for liquid products using the machine's compatible filling system and container configuration.

Automated Bottling Lines: Can be integrated with compatible labeling, coding, inspection and downstream packaging equipment to create a more continuous production workflow.