ZONESUN

ZONESUN ZS-AFC55 Automatic High-Temperature Small Bottle Filling and Capping Machine

$15,299.00 USD

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Voltage 220V

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ZONESUN ZS-AFC55 Automatic High-Temperature Small Bottle Filling and Capping Machine

Description

The ZONESUN ZS-AFC55 Automatic Small Bottle Filling and Capping Machine integrates automatic bottle feeding, liquid filling, inner stopper placement, and outer cap capping into one continuous production process. Equipped with two high-temperature magnetic pumps, it supports filling of compatible low-viscosity liquids at temperatures up to 100°C. With a filling range of 10–100 mL, a production speed of 35–40 bottles/min, and filling accuracy of ±1%, the machine is suitable for small-bottle filling applications such as essential oils, clear fruit juice, and tea beverages, subject to material compatibility confirmation. The PLC touchscreen, cam-driven rotary indexing system, and automatic cap feeding system help maintain efficient and consistent operation.

Parameter

Machine Model: ZS-AFC55
Machine Type: Automatic Small Bottle Filling and Capping Machine
Power Supply: 220 V / 50 Hz / 5 A
Filling Range: 10–100 mL
Filling Accuracy: ±1%
Filling Pump: High-Temperature Magnetic Pump
Pump Quantity: 2
Maximum Filling Temperature: 100°C
Production Speed: 35–40 bottles/min
Filling Nozzle Material: SUS304
Outer Cap Vibratory Bowl Material: SUS304
Inner Stopper Vibratory Bowl Material: SUS304
Cap Pass Rate: ≥99.9%
Machine Dimensions (L × W × H): Approx. 2400 × 2430 × 1500 mm
Net Weight: Approx. 450 kg
Main Machine Package Size (L × W × H): 2230 × 1180 × 1630 mm
Bottle Unscrambler Package Size (L × W × H): 1030 × 990 × 1090 mm
Package Weight: 732 kg + 137 kg

Key Features

Touchscreen Control Panel

Features an intuitive touchscreen for parameter storage, operating speed adjustment, and real-time production counting, simplifying daily operation and production monitoring.

Automatic Bottle Unscrambling System

Automatically organizes, aligns, and feeds bottles into the rotary indexing system, reducing manual bottle handling and supporting continuous production.

Cam-Driven Rotary Indexing System

Uses an enclosed cam indexer to position bottles accurately through the filling, stopper-feeding, and capping stages, ensuring coordinated operation.

Dual High-Temperature Magnetic Pump Filling System

Equipped with two high-temperature magnetic pumps for filling compatible low-viscosity liquids at temperatures up to 100°C, with a filling range of 10–100 mL.

Diving Nozzle Filling System

The filling nozzles move vertically during dispensing to support controlled liquid filling and help reduce splashing.

Automatic Inner Stopper & Outer Cap Feeding

Vibratory bowls automatically sort and position inner stoppers and outer caps, reducing manual component handling.

Servo Cap Picking & Capping System

The servo-driven capping head uses lifting movement and gripping claws to apply adjustable tightening torque, supporting consistent cap closure.

Automatic Detection & Control System

Photoelectric sensors support no-bottle-no-fill operation and related stopper and cap detection functions, helping reduce filling and capping errors.

Stainless Steel Construction

Components use SUS304 and 316L stainless steel construction, supporting durability and hygiene requirements in compatible liquid filling applications.

Benefits

35–40 Bottles/Min Production Speed

Provides a production speed of 35–40 bottles/min, supporting efficient small-bottle filling and capping operations.

±1% Filling Accuracy

The specified filling accuracy of ±1% helps maintain consistent liquid dosing and reduce product waste.

10–100 mL Filling Range

Handles small-volume liquid filling requirements across a 10–100 mL range, suitable for a variety of compact bottles.

Hot Filling up to 100°C

The dual high-temperature magnetic pump system supports compatible low-viscosity liquids at temperatures up to 100°C, subject to product material compatibility.

Dual Pump Configuration

Two high-temperature magnetic pumps provide simultaneous liquid dispensing through two filling nozzles, supporting the specified production capacity.

≥99.9% Cap Pass Rate

The specified cap pass rate of ≥99.9% supports consistent capping quality under the documented operating conditions.

Automatic Bottle Feeding

The bottle unscrambling system automatically arranges and supplies bottles to the rotary indexing station, reducing repetitive manual loading.

Integrated Filling & Capping

Combines bottle unscrambling, liquid filling, inner stopper feeding, and outer cap capping into one coordinated production process.

Precise Rotary Positioning

The enclosed cam-driven indexing mechanism coordinates bottle positioning across the filling and capping stations for stable operation.

Simplified Operation & Monitoring

The touchscreen supports parameter storage, speed adjustment, and real-time production counting for convenient operation and monitoring.

Application

Suitable for filling and capping essential oils, clear fruit juice, tea beverages, and other compatible low-viscosity liquid products in 10–100 mL small bottles. Ideal for food and beverage, personal care, and related liquid packaging industries requiring small-volume bottle packaging, subject to product and packaging material compatibility.

ZONESUN ZS-AFC55 Automatic High-Temperature Small Bottle Filling and Capping Machine

Touchscreen Control Panel

Features a high-sensitivity Intuitive touchscreen for one-touch parameter storage, speed control, and real-time production counting.

Automatic Bottle Unscrambling System

Eliminates manual loading. Automatically aligns and feeds bottles to the rotary stations with high stability, significantly reducing labor costs.

Cam-Driven Rotary Indexing System

Enclosed cam indexer ensures precise positioning through filling, cap-feeding, and capping stages. Smooth operation, durable design, and complies with GMP hygiene standards.

Diving Nozzle Filling System

Two high-temperature magnetic pumps fill low-viscosity liquids up to 100°C. The filling nozzles move vertically during dispensing.

Cap Picking & Capping System

Vibratory bowls sort and position outer caps. The servo capping head applies adjustable torque through lifting movement and gripping claws.

Organized Electrical Wiring

Electrical components and wiring are arranged in an orderly layout for clearer maintenance access.

Why Choose the ZONESUN ZS-AFC55?

✅ 35–40 Bottles/Min — Efficient Production: Provides a documented production speed of 35–40 bottles/min, supporting continuous small-bottle filling and capping operations.

✅ Dual High-Temperature Magnetic Pumps — Hot Filling Capability: Equipped with two magnetic pumps designed for compatible low-viscosity liquids at temperatures up to 100°C.

✅ 10–100 mL — Flexible Small-Volume Filling: Supports a wide range of small-bottle filling requirements, making it suitable for different compact container capacities.

✅ ±1% Filling Accuracy — Consistent Dosing: Provides specified filling accuracy of ±1%, helping maintain consistent liquid quantities between bottles.

✅ Diving Nozzles — Reduced Splashing: The vertically moving filling nozzles support controlled liquid dispensing and help reduce splashing during filling.

✅ Automatic Bottle Unscrambling — Reduced Manual Labor: Automatically organizes and feeds bottles into the rotary indexing system, reducing manual bottle arrangement.

✅ Cam-Driven Indexing — Accurate Positioning: The enclosed cam indexer coordinates bottle movement through filling, stopper placement, and capping stations.

✅ Automatic Stopper & Cap Feeding — Improved Efficiency: Vibratory bowls automatically sort and position inner stoppers and outer caps, reducing manual component placement.

✅ Servo Capping — Adjustable Tightening Torque: The servo-driven capping head applies adjustable torque through lifting movement and gripping claws to support consistent cap tightening.

✅ ≥99.9% Cap Pass Rate — Reliable Closure: The specified cap pass rate of ≥99.9% supports consistent capping results under documented operating conditions.