ZONESUN
ZONESUN ZS-LG2C Dual-color Spiral Filler for Cosmetics & Paste
ZONESUN ZS-LG2C Dual-color Spiral Filler for Cosmetics & Paste
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ZONESUN ZS-LG2C Dual-color Spiral Filler for Cosmetics & Paste
DESCRIPTION
The ZONESUN ZS-LG2C High Precision Dual-color Spiral Filling Machine is specifically designed for high-viscosity cosmetic and paste products such as lip gloss, eye shadow cream, and medical ointments. Equipped with dual auger feeding and spiral dispensing technology, it enables synchronized two-color filling for premium product aesthetics. This intelligent system features a servo-driven rotating platform, high-accuracy filling nozzles, and PLC-controlled operation for consistent output, speed, and container adaptability in modern production lines.
Parameter
- Machine Model: ZS-LG2C
- Voltage: AC 380 V / 220 V, 50 Hz
- Power: 5.4 kW
- Filling Speed: Approx. 8–24 pcs/min
- Filling Range: 3–20 ml
- Filling Pump: Servo Piston Pump
- Filling Accuracy: ±0.1 ml
- Feeding Hopper: 20 L, SUS304
- Heating Temperature: 0–150°C
- Recommended Operating Temperature: 80–120°C
- Stirring Speed: 0–65 r/min
- Material Contact Parts: SUS304
- Air Consumption: 3–6 kg/cm²
- Machine Dimensions (L × W × H): Approx. 1350 × 900 × 1900 mm
- Machine Weight: Approx. 300 kg
- Package Dimensions (L × W × H): Approx. 1170 × 1100 × 1740 mm
- Package Weight: Approx. 348 kg
Key Features
- Servo-Controlled Swirl Filling: Two materials are dispensed while the container rotates during filling, creating consistent and visually distinctive dual-color swirl patterns.
- Servo Piston Pump Filling: Servo-driven piston pumps provide controlled and repeatable dosing for compatible cosmetic creams and paste products.
- Dual Heating & Mixing Hoppers: Two 20 L SUS304 hoppers with independent heating and mixing help maintain consistent material conditions for smooth dual-color filling.
- Dual Diving Filling Heads: Dual diving nozzles dispense the two materials in a controlled manner while coordinating with container movement to create the swirl filling effect.
- Touch Screen Control Panel: User-friendly touchscreen control allows convenient parameter adjustment, with customizable interface languages available.
- Customized Container Holding Molds: Individual molds securely position each container during filling and can be customized according to different product sizes.
- Integrated Electrical Control System: The electrical cabinet organizes key control components for stable and coordinated machine operation.
The actual machine details shown on pages 4–6 correspond to these structures, including the Touch Screen Control Panel, Servo-Controlled Swirl Filling, Dual Heating & Mixing Hoppers, Dual Diving Filling Heads, Customized Container Holding Molds, and Integrated Electrical Control System.
Benefits
- Distinctive Dual-Color Swirl Effect — Simultaneous two-material filling combined with container rotation creates an attractive layered swirl appearance.
- Precise 3–20 ml Filling — Servo piston pumps provide controlled dosing with a specified filling accuracy of ±0.1 ml.
- Consistent Material Condition — Independent heating and mixing help keep both materials in suitable condition during production.
- Controlled Diving Filling — Dual diving filling heads provide controlled dispensing of two materials during the swirl-forming process.
- Flexible Container Compatibility — Customized holding molds can be produced according to different compatible container dimensions.
- 8–24 Pcs/Min Output — Supports efficient production of specialty dual-color cosmetic products.
- SUS304 Material Contact Parts — SUS304 construction is used for the feeding hoppers and material-contact components.
- Integrated Operation — Filling, heating, mixing, container positioning, and swirl-forming functions are coordinated within one machine.
Application
Ideal for dual-color swirl filling of compatible cosmetic creams and paste products where two materials need to be filled into one container to create a decorative spiral or swirl appearance. The servo piston filling system, independently heated and mixed hoppers, and customized container molds make the machine particularly suitable for small-volume cosmetic products requiring controlled dual-color filling.
Touch Screen Control Panel
User-friendly touchscreen control allows easy parameter adjustment, with customizable interface languages available.
Servo-Controlled Swirl Filling
Two materials are dispensed while the container rotates during filling, creating consistent dual-color swirl patterns.
Dual Heating & Mixing Hoppers
Two SUS304 hoppers with independent heating and mixing help maintain consistent material condition for smooth dual-color filling.
Dual Diving Filling Heads
Servo piston filling with dual diving nozzles provides controlled dispensing of two materials for consistent dual-color swirl filling.
Customized Container Holding Molds
Container holding molds keep each container securely positioned during filling and can be customized to match different product sizes.
Integrated Electrical Control System
The electrical cabinet integrates and organizes key control components for stable and coordinated machine operation.
Why Choose the ZONESUN ZS-LG2C?
✅ Dual-Color Swirl Filling — Distinctive Product Appearance: Two materials are dispensed while the container rotates during filling, creating a consistent dual-color swirl pattern that enhances the visual presentation of cosmetic products.
✅ Servo Piston Pump — Precise & Controlled Filling: The machine uses servo piston pumps to provide controlled filling of compatible creams and pastes, with a 3–20 ml filling range and ±0.1 ml accuracy.
✅ Dual Heating & Mixing Hoppers — Stable Material Condition: Two independent 20 L SUS304 hoppers provide heating and mixing, helping maintain consistent material condition for smooth dual-color filling. Heating is adjustable from 0–150°C, with a recommended operating range of 80–120°C.
✅ Dual Diving Filling Heads — Consistent Two-Material Dispensing: Dual diving nozzles work with the servo piston filling system to control the dispensing of both materials during the swirl filling process.
✅ 8–24 Pcs/Min — Efficient Specialty Cosmetic Production: The ZS-LG2C operates at approximately 8–24 pcs/min, providing an automated solution for decorative dual-color cosmetic filling.
✅ Customized Holding Molds — Stable Container Positioning: Individual container molds keep each package securely positioned while it rotates and can be customized according to different product sizes.
✅ Touchscreen Control — Easy Parameter Adjustment: The user-friendly touchscreen allows operators to conveniently adjust machine parameters, while customizable interface languages support different production environments.
✅ SUS304 Material Contact Parts — Suitable for Cosmetic Production: The two feeding hoppers and material-contact components are made from SUS304 stainless steel for reliable daily production.
Ideal Applications
Dual-Color Face Cream: Ideal for filling two compatible face cream formulations into the same container to create an attractive swirl presentation.
Lip Gloss: Suitable for compatible lip gloss formulations requiring small-volume 3–20 ml servo piston filling and decorative two-color effects.
Body Cream: Suitable for compatible body creams requiring dual-material filling with controlled heating and mixing.
Cosmetic Creams: Designed for compatible cream products where two colors or formulations need to remain visually distinct while forming a swirl pattern.
Decorative Two-Color Cosmetics: Particularly suitable for products where the appearance of the filling itself is part of the finished packaging design.
Heat-Sensitive Viscosity-Controlled Products: The dual hoppers provide adjustable heating and mixing for compatible materials that require controlled temperature to maintain suitable filling characteristics.
Small Cosmetic Containers: Customized holding molds allow the filling system to be adapted to compatible containers used for 3–20 ml filling applications.
