ZONESUN ZS-FS60A Automatic Aluminum & Plastic Tube Filling and Sealing Machine

ZONESUN ZS-FS60A Automatic Aluminum & Plastic Tube Filling and Sealing Machine

Description

The ZONESUN ZS-FS60A Automatic Aluminum / Plastic Tube Filling and Sealing Machine is designed for filling and sealing aluminum and plastic tubes containing creams, ointments, gels, adhesives, and other compatible products. Operating at 30–60 tubes/min, it automatically completes tube feeding, registration mark orientation, volumetric filling, sealing, optional date/batch coding, and finished tube discharge. With PLC touchscreen control, precision piston filling, “no tube, no fill” detection, and flexible sealing options, it provides a versatile tube packaging solution for cosmetics, pharmaceuticals, food, adhesives, and related industries.

Parameter

• Machine Model: ZS-FS60A
• Machine Type: Automatic Aluminum & Plastic Tube Filling and Sealing Machine
• Tube Material: Plastic Tube / Aluminum Tube
• Tube Diameter: Φ10–Φ60 mm
• Tube Length: 50–250 mm (Customizable)
• Filling Volume: 20–125 ml/tube (Adjustable)
• Filling Accuracy: ≤±0.5%
• Working Speed: 2.5–7 rpm
• Production Capacity: 30–60 tubes/min
• Compressed Air Pressure: 0.55–0.65 MPa
• Motor Power: 2 kW
• Power Supply: 380 V / 220 V, 50 Hz
• Heating Power: 3 kW
• Machine Dimensions (L × W × H): 2500 × 1020 × 1980 mm
• Machine Weight: 1100 kg

Key Features

• Aluminum & Plastic Tube Compatibility: One machine platform can be configured for both aluminum and plastic tube packaging applications.
• Flexible Tube Sealing Options: Supports mechanical multi-fold sealing for aluminum tubes or hot-air sealing for plastic tubes according to the selected configuration.
• PLC Touchscreen Control: Allows operators to set filling volume, production speed, sealing parameters, and other settings while monitoring production status and fault alarms.
• Automatic Tube Feeding: Automatically feeds tubes into holders for continuous production and reduced manual handling.
• Photoelectric Tube Orientation: Detects printed registration marks and accurately positions each tube before filling and sealing.
• Precision Piston Filling: Provides controlled volumetric dosing for creams, ointments, gels, adhesives, and other compatible viscous products.
• ≤±0.5% Filling Accuracy: Helps maintain consistent filling volume throughout automatic production.
• No Tube, No Fill Detection: Prevents product dispensing when a tube is absent, helping reduce product waste.
• Stainless Steel Hopper: Provides stable product supply for continuous filling and convenient routine cleaning.
• Optional Date & Batch Coding: Can be configured to add production dates and batch numbers.
• Optional Inert Gas Filling: Inert gas filling/purging can be added according to production requirements.
• Multi-Size Tube Adjustment: External adjustment points with digital position displays simplify adjustment when changing tube sizes.
• Safety Protection: Opening the protective door automatically stops machine operation for improved safety.

Benefits

• Aluminum & Plastic Tube Compatibility — One machine platform can accommodate both aluminum and plastic tube packaging according to the selected sealing configuration.
• Two Sealing Technologies — Mechanical multi-fold sealing is available for aluminum tubes, while hot-air sealing is used for plastic tubes.
• 30–60 Tubes/Min Production — Provides efficient automatic tube packaging for commercial production requirements.
• Accurate ≤±0.5% Filling — Precision piston filling helps maintain consistent volumetric dosing.
• Automatic Tube Orientation — Photoelectric registration mark detection accurately positions printed tubes before filling and sealing.
• Consistent Artwork Alignment — Automatic tube orientation helps maintain consistent printed design positioning on finished packages.
• Reduced Product Waste — “No tube, no fill” sensing prevents unnecessary product dispensing when a tube is missing.
• 20–125 ml Adjustable Filling — Provides flexibility for different tube capacities and product requirements.
• Φ10–Φ60 mm Tube Compatibility — Supports a broad range of compatible tube diameters.
• 50–250 mm Tube Length — Handles different tube lengths, with customization available.
• Optional Coding Integration — Production dates and batch numbers can be added according to packaging requirements.
• Easier Size Changeover — External adjustment points with digital displays help improve adjustment accuracy when switching tube formats.

Application

Ideal for automatic filling and sealing of aluminum and plastic tubes containing creams, ointments, gels, pastes, adhesives, and other compatible liquid-to-high-viscosity products.

Why Choose the ZONESUN ZS-FS60A?

✅ Aluminum & Plastic Tube Compatibility — One Flexible Machine Platform: The ZS-FS60A can be configured for both aluminum and plastic tubes, giving manufacturers greater flexibility when selecting tube packaging materials.

✅ Dual Sealing Options — Match the Sealing Method to the Tube Material: Instead of using one sealing technology for every package, the machine supports mechanical multi-fold sealing for aluminum tubes and hot-air sealing for plastic tubes, allowing the configuration to match different tube materials.

✅ 30–60 Tubes/Min — Efficient Automatic Tube Packaging: The machine provides a documented production capacity of 30–60 tubes/min, suitable for continuous automatic tube filling and sealing production.

✅ Automatic Tube Feeding — Reduced Manual Loading: Tubes are automatically supplied and transferred into the holders, reducing repetitive manual handling and supporting continuous operation.

✅ Registration Mark Detection — Accurate Printed Tube Orientation: A high-precision photoelectric system detects printed registration marks and accurately orients each tube before filling and sealing, helping maintain consistent artwork alignment.

✅ Precision Piston Filling — Controlled Dosing for Viscous Products: The piston filling system provides controlled volumetric dosing for creams, ointments, gels, adhesives, and other viscous products, making it suitable for different tube-packaged formulations.

Ideal Applications

Aluminum Ointment Tubes: Suitable for filling compatible ointments into aluminum tubes with mechanical multi-fold tail sealing.

Plastic Cosmetic Tubes: Suitable for cosmetic creams and skincare products packaged in compatible plastic tubes using hot-air sealing.

Skincare Creams: Suitable for controlled piston filling of compatible skincare formulations.

Pharmaceutical Ointments: Can be configured for compatible ointment products packaged in aluminum or plastic tubes.

Gel Products: Suitable for compatible gels requiring controlled volumetric dosing.

Paste Products: Piston filling supports compatible paste formulations within the machine's filling specifications.

Industrial Adhesives: The source specifically identifies adhesives among the intended product applications.