ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine

ZONESUN ZS-KGFX32 Automatic PP Bottle Air Washing Filling and Capping Monoblock Machine

Description

The ZONESUN ZS-KGFX32 is a high-speed integrated air washing, filling and capping machine designed primarily for 30ml PP bottles. It combines bottle infeed, 32-head air washing, 16-head tracking filling, electromagnetic cap feeding, automatic cap placement and 12-head planetary capping in one compact production system.With a rated output of 12,000 bottles per hour, the machine uses mesh-belt and screw bottle feeding for reliable container transfer. The tracking filling structure supports continuous high-speed liquid filling while helping reduce foaming. PLC and touchscreen control provide centralized operation for an automated and compact bottling process.

Parameter

• Machine Model: ZS-KGFX32
• Production Capacity: 12,000 Bottles/Hour
• Suitable Bottle: 30 ml PP Bottle
• Air Washing Heads: 32 Heads
• Filling Heads: 16-Head Tracking Filling
• Capping Heads: 12-Head Planetary Capping
• Filling Accuracy: ±1%
• Sealing Rate: ≥99%
• Power Supply: 380 V, 50 Hz, Three-Phase Four-Wire
• Power: 5.5 kW
• Machine Size (L × W × H): 3800 × 1380 × 1750 mm
• Cap Feeding: Electromagnetic Cap Feeding
• Control System: Siemens PLC + Touchscreen

Key Features

• Stable Bottle Infeed System: Mesh-belt conveying and screw feeding smoothly guide PP bottles into the rotary processing section for stable continuous production.
• 32-Head Air Washing System: Thirty-two air-washing heads clean bottles before filling, preparing containers for the subsequent high-speed filling process.
• 16-Head Tracking Filling System: Sixteen filling heads follow bottles during rotary conveying for fast and consistent filling while helping reduce product foaming.
• 12-Head Planetary Capping System: Twelve capping heads operate continuously to tighten caps after automatic cap feeding and positioning.
• Electromagnetic Cap Feeding: Automatically supplies caps to the capping section to maintain continuous cap availability and reduce manual handling.
• Automatic Cap Placement: Caps are automatically positioned onto bottle openings before bottles enter the planetary capping section.
• Siemens PLC Touchscreen Control: Provides centralized parameter adjustment, machine operation, and production monitoring for convenient daily management.
• Integrated Monoblock Structure: Bottle infeed, air washing, filling, cap feeding, cap placement, and capping are integrated into one compact machine.

The structure diagram in the document identifies the main sections as Bottle Infeed System, 32-Head Air Washing System, 16-Head Tracking Filling System, 12-Head Planetary Capping System, and Control Panel.

Benefits

• 12,000 BPH High-Speed Production — Provides a rated output of 12,000 bottles/hour for high-volume 30 ml PP bottle packaging.
• Integrated Washing, Filling & Capping — Combines multiple packaging processes into one monoblock machine, reducing separate equipment requirements.
• ±1% Filling Accuracy — The 16-head tracking filling system provides consistent liquid dosing while supporting continuous high-speed production.
• Reduced Product Foaming — Tracking filling heads follow bottles during rotary conveying to help minimize foaming during filling.
• ≥99% Sealing Rate — The 12-head planetary capping system provides continuous and reliable cap tightening.
• Automatic Cap Handling — Electromagnetic cap feeding and automatic cap placement reduce repetitive manual closure handling.
• Stable Bottle Transfer — Mesh-belt conveying and screw feeding help maintain orderly PP bottle movement through the processing system.
• Compact Production Layout — Integrating washing, filling, and capping into one machine reduces equipment footprint and simplifies line configuration.

Application

Ideal for high-speed air washing, liquid filling, and capping of 30 ml PP bottles. The integrated monoblock structure combines container cleaning, tracking filling, cap feeding, cap placement, and planetary capping, making it particularly suitable for automated production requiring high output, continuous bottle processing, and a compact equipment configuration.

Control Panel

Centralized Siemens PLC and touchscreen control allows convenient parameter adjustment, operation, and production monitoring.

Stable Bottle Infeed System

The mesh conveyor and screw feeder guide PP bottles smoothly into the rotary processing section for continuous production.

32-Head Air Washing System

Thirty-two air-washing heads clean bottles before filling, preparing them for the following high-speed filling process.

16-Head Tracking Filling System

Sixteen filling heads track bottles during rotary conveying for fast and consistent filling while helping reduce foaming.

12-Head Planetary Capping System

Twelve capping heads work continuously with automatic cap feeding and positioning for stable, high-speed cap tightening.

Why Choose the ZONESUN ZS-KGFX32?

✅ 12,000 BPH — High-Speed PP Bottle Production: Designed for high-output packaging, the ZS-KGFX32 reaches a rated production capacity of 12,000 bottles/hour, making it suitable for continuous automated production of 30 ml PP bottles.

✅ 32-Head Air Washing — Efficient Bottle Cleaning: Thirty-two air-washing heads simultaneously clean bottles before filling, preparing containers for the subsequent high-speed liquid filling process.

✅ 16-Head Tracking Filling — Continuous & Consistent Filling: Sixteen filling heads follow bottles during rotary conveying, allowing fast and consistent filling while helping minimize product foaming.

✅ ±1% Filling Accuracy — Consistent Product Dosing: The tracking filling system provides a specified ±1% filling accuracy, supporting consistent liquid quantities during high-speed production.

✅ 12-Head Planetary Capping — Reliable High-Speed Closure: Twelve planetary capping heads continuously tighten caps after automatic feeding and positioning, providing a specified sealing rate of ≥99%.

✅ Electromagnetic Cap Feeding — Continuous Automatic Cap Supply: Caps are automatically supplied to the capping section, reducing manual cap handling and maintaining continuous production.

✅ Stable Bottle Infeed — Smooth PP Bottle Transfer: A combination of mesh-belt conveying and screw feeding guides bottles smoothly and consistently into the rotary processing section.

✅ Siemens PLC + Touchscreen — Centralized Production Control: The Siemens PLC and touchscreen provide centralized control for convenient parameter adjustment, machine operation, and production monitoring.

✅ Integrated Monoblock Design — Multiple Processes in One Machine: The ZS-KGFX32 integrates Bottle Infeed → Air Washing → Tracking Filling → Cap Feeding & Placement → Planetary Capping → Finished Product Output into one compact automated system.

Ideal Applications

30 ml PP Bottles: Specifically designed around 30 ml PP bottle packaging according to the supplied machine specification.

High-Speed Liquid Filling: Suitable for compatible liquid products requiring continuous high-speed filling with a rated output of 12,000 bottles/hour.

Products Prone to Foaming: The tracking filling structure helps reduce foaming by allowing the filling heads to follow bottles during rotary conveying.

Products Requiring Bottle Air Washing: Particularly suitable for packaging processes where empty PP bottles need air washing immediately before liquid filling.

Automatic Cap Feeding Applications: Suitable for production requiring electromagnetic cap feeding and automatic cap positioning before tightening.

High-Speed Planetary Capping: Ideal for compatible bottle-and-cap combinations requiring continuous 12-head planetary capping.

Compact Monoblock Production: Suitable for manufacturers that want to combine bottle cleaning + filling + cap handling + capping into one machine instead of installing several separate processing units.

Automated PP Bottle Packaging Lines: The integrated structure is suitable for high-output automated packaging systems where downstream labeling, inspection, or secondary packaging equipment can be added after the monoblock.