ZONESUN
ZONESUN ZS-FAL180A6 Automatic 4-Head Liquid Filling and Capping Line
ZONESUN ZS-FAL180A6 Automatic 4-Head Liquid Filling and Capping Line
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The ZONESUN ZS-FAL180A6 is an automatic liquid filling and capping line designed for stable, continuous bottle packaging. It combines four-head liquid filling, automatic cap feeding and bottle capping in one integrated production system.
The filling volume, pump system, capping mechanism and conveyor configuration can be customized according to the liquid characteristics, bottle dimensions, cap type and required production capacity. Optional labeling, coding, bottle feeding and collection equipment can be integrated to build a complete bottling line.
Complete Line Workflow
Bottle Feeding → 4-Head Liquid Filling → Automatic Cap Feeding → Cap Placement → Automatic Capping → Finished Bottle Collection
Bottles are continuously transferred through the production line for automatic filling, cap feeding, cap placement and capping. The four-head filling system helps improve production efficiency while maintaining consistent filling performance.
The line can be customized according to liquid characteristics, bottle dimensions, cap type, filling volume and required production capacity. Optional bottle unscrambling, labeling, coding and finished-product collection equipment can also be integrated to create a more complete automatic bottling solution.
Key Features
- Four-Head Filling System: Improves output while maintaining consistent filling performance.
- Automatic Cap Feeding: Continuously sorts and supplies caps to the capping station.
- Integrated Filling and Capping: Reduces manual handling between production processes.
- Adjustable Machine Settings: Supports different bottle sizes, filling volumes and production requirements.
- Customizable Filling System: Pump type can be selected according to liquid viscosity and filling accuracy requirements.
- Complete Line Integration: Can be connected with bottle unscramblers, labeling machines, coding systems and collection tables.
Applications
Suitable for compatible free-flowing or low-viscosity liquids used in cosmetics, personal care, household chemicals, beverages and other industries.
Product Specifications:
Liquid Filling Machine
Parameter Specification
Container Size φ20–160mm, Height 30–300mm
Filling Range (Optional: 3–2500ml / 3–4000ml)
Max Flow Rate 12000ml/min per nozzle (based on water)
Filling Accuracy ≤±1% (for water)
Filling Speed 30–50 pcs/min (depends on bottle and liquid type)
Power Supply 220V–50Hz / 110V–60Hz
Pump Power 60W per nozzle
Net Weight Approx. 128kg
Packing Weight Approx. 150kg
Packing Dimensions Approx. 2000 × 820 × 1570mm
Product Specifications: ZS-XG16V Capping Machine
Parameter Specification
Machine Model ZS-XG16V
Bottle Height 30–300mm
Bottle Diameter 18–70mm
Cap Diameter 20–160mm
Working Speed 20–60 bottles/min (depends on bottle & cap shape)
Voltage AC 220V / 110V, 50–60Hz
Working Pressure 0.4–0.6 MPa
Machine Dimensions Approx. 1930 × 740 × 1600mm
Packing Dimensions Approx. 2000 × 820 × 1760mm
Machine Weight Approx. 150kg
Touchscreen Control and Emergency Stop
The touchscreen allows the filling range and machine settings to be adjusted. The emergency stop protects the machine from damage and improves operating safety.
Automatic Cap Feeding
The cap feeder supplies bottle caps automatically and positions them accurately to improve production quality.
Anti-Drip Filling Nozzles
The filling nozzles use an anti-drip design and can be adjusted separately. Additional nozzles can be customized as needed.
Versatile Capping Chuck
The capping chuck can be customized for different bottle-cap sizes to ensure stable capping.
CUSTOM BOTTLING SOLUTIONS
Need a Filling Line for Your Product?
Tell us your liquid, bottle, cap, label and required production speed. Our engineering team will customize a complete filling, capping and labeling solution for your application.
On the contact page, click the online chat icon in the bottom-right corner to speak with our team.