ZONESUN ZS-AGD7 Automatic Silicone Sealant Cartridge Filling and Capping Machine

ZONESUN ZS-AGD7 Automatic Silicone Sealant Cartridge Filling and Capping Machine

Description

The ZONESUN ZS-AGD7 Automatic Silicone Sealant Cartridge Filling and Capping Machine is designed for high-speed packaging of high-viscosity adhesives and sealants into plastic cartridges. Operating at 40–60 pcs/min, it integrates automatic cartridge loading, servo-controlled quantitative filling, cap feeding and pressing, and finished-product collection into one continuous process. With a maximum filling volume of 310 ml and filling accuracy of ≤0.5%, it is suitable for silicone sealant, acrylic caulk, polyurethane sealant, structural adhesive, and other compatible high-viscosity materials.

Parameter

• Machine Model: ZS-AGD7
• Power Supply: 380 V / 50 Hz
• Air Supply: ≤0.5 MPa
• Air Consumption: <0.3 m³/min
• Filling Volume: Max. 310 ml (Adjustable)
• Filling Accuracy: ≤0.5%
• Production Capacity: 40–60 pcs/min
• Applicable Tube Size: Φ50 mm × 300 mm
• Filling Control: Servo Quantitative Filling
• Filling Method: Volumetric Measuring Cylinder
• Cartridge Loading: Automatic
• Cap Feeding: Automatic Vibratory Bowl Feeding
• Bottom Cap Pressing: Automatic
• Finished Product Collection: Collection Table
• Machine Dimensions (L × W × H): 5200 × 1450 × 2200 mm
• Machine Weight: 1100 kg

Key Features

• Automatic Cartridge Loading System: Automatically feeds and transfers empty plastic cartridges into the processing station, reducing manual loading and supporting continuous production.
• Servo Filling Control System: Servo-driven control provides precise and repeatable filling-volume adjustment for stable processing of high-viscosity adhesives and sealants.
• Volumetric Measuring Cylinder: Uses a volumetric measuring cylinder combined with servo motor quantitative control to provide accurate and adjustable product dosing.
• Automatic Cap Feeding & Pressing: A vibratory bowl automatically sorts and supplies bottom caps, which are positioned and pressed into the cartridge after filling.
• Air-Free Filling Process: The document specifies that no air enters during the entire filling process, supporting controlled filling of high-viscosity sealants.
• ≤0.5% Filling Accuracy: Servo-controlled quantitative filling provides consistent product dosing with specified filling accuracy of ≤0.5%.
• Finished Product Collection Table: Completed cartridges are automatically discharged onto the collection table for convenient inspection, handling, and downstream packing.
• Integrated Filling & Capping System: Combines quantitative filling and bottom-cap sealing into a continuous automatic cartridge packaging process.

Benefits

• 40–60 PCS/Min High-Speed Production — Supports efficient automatic cartridge packaging for high-viscosity adhesives and sealants.
• ≤0.5% Filling Accuracy — Servo-controlled volumetric dosing provides consistent and repeatable filling quantities.
• Designed for High-Viscosity Materials — Specifically designed to handle compatible silicone sealants, caulks, polyurethane sealants, and other viscous adhesives.
• Automatic Cartridge Loading — Continuously supplies empty cartridges to the processing station, reducing repetitive manual loading.
• Automatic Bottom Cap Handling — Caps are automatically sorted, supplied, positioned, and pressed into the cartridge.
• Air-Free Filling Process — The source document specifies that no air enters during the entire filling process.
• Reduced Operator Intervention — Cartridge feeding, filling, cap feeding, pressing, and finished-product discharge are integrated into one system.
• Convenient Finished-Product Handling — Completed cartridges are discharged directly onto a collection table for inspection and downstream packing.

Application

Ideal for automatic filling and bottom-cap sealing of high-viscosity adhesives and sealants into compatible plastic cartridges. Typical applications include silicone sealant, acrylic caulk, polyurethane sealant, structural adhesive, construction glass sealant, and other compatible high-viscosity adhesive materials. The standard specification supports cartridges of approximately Φ50 mm × 300 mm with an adjustable maximum filling volume of 310 ml.

Automatic Cartridge Loading System

Automatically feeds and transfers empty cartridges into the processing station, reducing manual loading and supporting continuous production.

Automatic Cap Feeding & Pressing System

The vibrating bowl automatically sorts and feeds caps to the capping station. Caps are positioned and pressed onto the cartridge before final tightening.

Servo Filling Control System

Servo-driven control provides precise and repeatable filling volume adjustment, supporting stable operation when handling high-viscosity adhesives and sealants.

Filling & Capping system

Adopt volumetric measuring cylinder, servo motor control quantitative. Filling measurement accuracy is high (error 0.5%). No air comes in during the whole process.

Finished Product Collection Table

Finished cartridges are discharged onto the collection table for convenient handling, inspection and downstream packing.

Why Choose the ZONESUN ZS-AGD7?

✅ 40–60 PCS/Min — High-Speed Cartridge Packaging: The ZS-AGD7 provides a production capacity of approximately 40–60 cartridges/min, supporting efficient continuous packaging of silicone sealants, caulks, and other compatible high-viscosity materials.

✅ Automatic Cartridge Loading — Continuous Empty Tube Supply: Empty plastic cartridges are automatically fed and transferred into the processing station, reducing repetitive manual loading and helping maintain continuous production.

✅ Servo Quantitative Filling — Precise & Repeatable Dosing: A servo motor controls the volumetric measuring cylinder to provide adjustable and repeatable filling volumes for high-viscosity adhesives and sealants.

✅ ≤0.5% Filling Accuracy — Consistent Product Quantity: The filling system provides specified accuracy of ≤0.5%, helping maintain consistent dosing from cartridge to cartridge.

✅ Max. 310 ml Adjustable Filling — Designed for Standard Sealant Cartridges: The machine supports an adjustable maximum filling volume of 310 ml and an applicable cartridge size of Φ50 mm × 300 mm.

✅ Air-Free Filling Process — Controlled High-Viscosity Filling: The supplied document specifically states that no air enters during the entire filling process, an important feature when packaging compatible high-viscosity sealants and adhesives.

✅ Automatic Bottom Cap Feeding — Reduced Manual Cap Handling: A vibratory bowl automatically sorts and supplies caps to the capping station, eliminating the need to manually place each bottom cap.

✅ Automatic Bottom Cap Pressing — Integrated Cartridge Sealing: After filling, the machine automatically positions and presses the bottom cap into the plastic cartridge to complete the packaging process.

✅ Finished Product Collection Table — Convenient Handling: Completed cartridges are discharged directly onto the collection table, making inspection, handling, and downstream packing more convenient.

✅ Integrated Automatic Process — From Empty Cartridge to Finished Product: The complete workflow is Automatic Cartridge Loading → Servo Quantitative Filling → Automatic Cap Feeding → Bottom Cap Pressing → Finished Cartridge Collection.

Ideal Applications

Silicone Sealant: The primary application of the ZS-AGD7, suitable for automatic quantitative filling and bottom-cap sealing of compatible silicone sealant cartridges.

Acrylic Caulk: Suitable for high-viscosity acrylic caulk packaged into compatible plastic cartridges.

Polyurethane Sealant: Designed to handle compatible polyurethane sealants requiring controlled quantitative cartridge filling.

Structural Adhesive: Suitable for compatible high-viscosity structural adhesive products packaged in cartridge formats.

Construction Glass Sealant: Can be used for compatible glass and construction sealants requiring automatic cartridge filling and bottom-cap pressing.

High-Viscosity Adhesives: Particularly suitable for compatible adhesive products where conventional low-viscosity liquid filling systems are not appropriate.

310 ml Cartridge Products: Ideal for products packaged in cartridges requiring filling volumes up to 310 ml, with the filling quantity adjustable according to production requirements.

Φ50 × 300 mm Plastic Cartridges: The standard specification is designed around an applicable tube size of approximately Φ50 mm × 300 mm.

Construction Sealant Production: Suitable for manufacturers producing cartridge-packaged sealing and bonding materials for building, glazing, installation, and related applications.