ZONESUN ZS-MMN94 Automatic KF94 Face Mask Making Production Machine with Ultrasonic Welding

ZONESUN ZS-MMN94 Automatic KF94 Face Mask Making Production Machine with Ultrasonic Welding

Description

The ZONESUN ZS-MMN94 Automatic KF94 Mask Production Machine integrates multi-layer material feeding, nose bridge strip feeding, mask forming, ultrasonic welding, cutting, and automatic ear loop welding into one continuous production process. With a production capacity of 150–170 pcs/min and a qualification rate of 98–99%, the system supports both adult and child mask sizes. Stable material tensioning, ultrasonic welding, and an integrated cooling system help maintain efficient and consistent operation during continuous mask production.

Parameter

• Model: ZS-MMN94
• Power Supply: Single-Phase 220 V, 60 Hz
• Production Capacity: 150–170 pcs/min
• Qualification Rate: 98–99%
• Adult Mask Size: 205 × 80 mm
• Child Mask Size: 140 × 80 mm
• Machine Dimensions (L × W × H): 7500 × 2700 × 2100 mm
• Weight: 1950 kg

Key Features

Material Guiding & Tensioning System

Guides multiple layers of nonwoven and filter materials into the machine while maintaining stable alignment and tension for continuous mask production.

Multi-Layer Material Feeding System

Automatically feeds and aligns multiple layers of compatible nonwoven and filter materials, preparing them for subsequent mask forming and ultrasonic welding.

Automatic Nose Bridge Strip Feeding System

Automatically feeds, cuts, and positions nose bridge strips for integration into the mask body during production.

Mask Forming System

Forms the aligned material layers into the required KF94-style mask shape before welding and cutting.

Ultrasonic Mask Welding System

Uses ultrasonic welding technology to join compatible mask materials and form the required seams without an additional adhesive process.

Automatic Mask Cutting System

Cuts the formed and welded mask material into individual mask bodies for subsequent ear loop welding.

Automatic Ear Loop Welding System

Automatically positions and ultrasonically welds elastic ear loops onto the formed mask bodies for continuous mask assembly.

Ultrasonic Generator

Supplies stable ultrasonic energy to the welding mechanisms, supporting continuous mask forming and ear loop attachment.

Integrated Cooling System

Uses a cooling fan to help dissipate heat generated during ultrasonic welding, supporting stable operation during continuous production.

Finished Mask Outlet Conveyor

Transfers completed masks from the welding section toward the production line outlet for collection or subsequent processing.

Adult & Child Mask Compatibility

Supports documented finished mask sizes of 205 × 80 mm for adults and 140 × 80 mm for children.

High-Speed Continuous Production

Provides a documented production capacity of 150–170 pcs/min, supporting automatic KF94-style mask manufacturing.

Benefits

150–170 Masks/Min Production Capacity

Provides a production capacity of 150–170 masks/min, supporting continuous high-speed KF94-style face mask manufacturing.

98–99% Qualification Rate

The specified qualification rate of 98–99% supports consistent finished-product output under the documented machine configuration.

Fully Integrated Mask Manufacturing

Combines material feeding, nose bridge insertion, mask forming, ultrasonic welding, cutting, ear loop welding, and finished mask conveying into one coordinated production process.

Automatic Multi-Layer Material Feeding

Continuously supplies and aligns multiple layers of nonwoven and filter materials, reducing repetitive manual material handling.

Stable Material Alignment

The guiding and tensioning system helps maintain proper material positioning throughout the production process.

Automatic Nose Bridge Insertion

Automatically feeds, cuts, and positions nose bridge strips before mask forming, reducing manual handling during production.

Ultrasonic Welding Technology

Uses ultrasonic energy to join compatible mask materials without requiring an additional adhesive process.

Integrated Forming, Welding & Cutting

Combines the main mask body manufacturing operations into a continuous sequence, allowing formed masks to proceed directly to ear loop welding.

Automatic Ear Loop Attachment

Automatically positions and welds elastic ear loops onto the mask bodies, reducing manual assembly requirements.

Adult Mask Production

Supports finished KF94-style adult masks measuring 205 × 80 mm.

Child Mask Production

Supports finished KF94-style child masks measuring 140 × 80 mm.

Continuous Cooling Support

The integrated cooling fan helps dissipate heat generated during ultrasonic welding operations.

Reduced Manual Assembly

Automatic material feeding, forming, cutting, and ear loop welding reduce the need for manual intervention during the main mask manufacturing process.

Continuous Finished Mask Conveying

The outlet conveyor transfers completed masks away from the welding section, supporting an organized production workflow.

Application

Ideal for automatic manufacturing of KF94-style adult face masks, child face masks, and other compatible KF94-style mask products using multiple layers of nonwoven and filter materials. The ZS-MMN94 integrates material guiding, multi-layer feeding, automatic nose bridge strip insertion, mask forming, ultrasonic welding, cutting, elastic ear loop welding, and finished mask conveying into one continuous production process. With a production capacity of 150–170 masks/min, a documented qualification rate of 98–99%, and support for 205 × 80 mm adult masks and 140 × 80 mm child masks, the machine is suitable for manufacturers seeking automated production of compatible KF94-style face masks.

Material Guiding & Tensioning System

Guides multiple material layers into the machine while maintaining stable alignment and tension for continuous production.

Multi-Layer Material Feeding System

Aligns and feeds multiple layers of nonwoven and filter materials for subsequent mask forming and welding.

Nose Bridge Strip Feeding System

Automatically feeds, cuts and positions the nose bridge strip for integration into the mask body.

Mask Forming, Welding & Cutting System

Forms the layered materials into the required KF94 mask shapes, ultrasonically welds the seams, and cuts individual mask bodies for downstream processing.

Automatic Mask Strap Welding System

Automatically positions and welds elastic ear loops onto KF94-style mask bodies for efficient and consistent assembly.

Ultrasonic Generator & Cooling System

Provides stable ultrasonic energy for mask welding, while the cooling fan helps dissipate heat during continuous operation.

Why Choose the ZONESUN ZS-MMN94?

150–170 Masks/Min High-Speed Production

Provides a documented production capacity of 150–170 masks/min, supporting continuous automatic KF94-style mask manufacturing.

98–99% Qualification Rate

The specified qualification rate supports consistent finished-mask production under the documented operating configuration.

Complete KF94 Mask Production Line

Integrates multi-layer material feeding, nose bridge strip insertion, mask forming, ultrasonic welding, cutting, ear loop welding, and finished mask conveying.

Automatic Multi-Layer Feeding

Continuously feeds and aligns compatible nonwoven and filter materials for subsequent mask body production.

Stable Material Tensioning

The guiding and tensioning system helps maintain stable material alignment and tension during continuous operation.

Automatic Nose Bridge Feeding

Automatically feeds, cuts, and positions nose bridge strips for integration into the mask body.

Integrated Mask Forming & Cutting

Forms KF94-style mask bodies and cuts them into individual units for subsequent processing.

Ultrasonic Mask Welding

Uses ultrasonic energy to join compatible mask materials without requiring additional adhesives.

Automatic Ear Loop Welding

Automatically positions and welds elastic ear loops onto formed mask bodies to complete mask assembly.

Integrated Ultrasonic Cooling

The cooling system helps dissipate operating heat generated during continuous ultrasonic welding.

Adult & Child Mask Sizes

Supports documented adult mask dimensions of 205 × 80 mm and child mask dimensions of 140 × 80 mm.

Continuous Mask Production

The integrated manufacturing structure allows materials to move through the main production stages in a coordinated sequence.

Automatic Finished Mask Conveying

Completed masks are transferred through the outlet conveyor for subsequent collection or processing.

Ideal Applications

KF94-Style Face Masks

Designed primarily for automatic production of compatible KF94-style face masks using multi-layer nonwoven and filter materials.

Adult KF94-Style Masks

Supports production of adult-size KF94-style masks with documented dimensions of 205 × 80 mm.

Child KF94-Style Masks

Supports production of child-size KF94-style masks with documented dimensions of 140 × 80 mm.

Multi-Layer Nonwoven Masks

Suitable for manufacturing compatible multi-layer nonwoven face masks using the integrated material feeding, forming, welding, and cutting systems.

Filter Material Face Masks

Supports compatible mask structures incorporating multiple layers of nonwoven and filter materials.

Nose Bridge Strip Masks

Suitable for KF94-style masks requiring automatic nose bridge strip feeding, cutting, and positioning.

Elastic Ear Loop Masks

Designed for compatible face masks requiring automatic elastic ear loop positioning and ultrasonic welding.

High-Speed Mask Manufacturing

The documented 150–170 pcs/min production capacity makes the machine suitable for continuous high-speed mask manufacturing operations.

Automatic Mask Production Lines

Suitable for manufacturers seeking to combine material feeding, forming, welding, cutting, and ear loop attachment into one coordinated production line.