ZONESUN
ZONESUN ZS-YG300 Automatic High-Speed Vial Capping Machine Pharmaceutical Lab Bottle Crimper
ZONESUN ZS-YG300 Automatic High-Speed Vial Capping Machine Pharmaceutical Lab Bottle Crimper
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ZONESUN ZS-YG300 Automatic 8 Head High Speed Vial Crimping Capping Machine
DESCRIPTION
The ZONESUN ZS-YG300 is a high-speed vial capping machine engineered for precision and consistency. Featuring an advanced single-blade capping module, it securely seals vials with stable torque control—ideal for pharmaceutical and biotech applications. Its fast operation and reliable performance meet GMP standards, ensuring leak-proof, tamper-resistant closures. Compact and efficient, the ZS-YG300 is perfect for high-throughput production lines requiring hygienic, accurate, and secure vial sealing.
Parameter
- Model: ZS‑YG300
- Production Capacity: 230–300 bottles/min (8‑head capping)
- Capping Heads: 8
- Cap Feeding: Electromagnetic vibrator automatic sorting & feeding
- Sealing Method: Single‑knife, 8‑head sealing
- Bottle Height: 2–60 mm
- Bottle Diameter: Ø13–Ø20 mm (adjustable)
- Power: 2 kW, 220 V, 50 Hz
- Air Source: 0.4–0.6 MPa
- Net Weight: Approx. 598 kg
- Machine Dimensions: 1640 × 1230 × 1660 mm
Key Features
- 8-Head High-Speed Crimping System: Eight crimping heads provide continuous aluminum cap sealing at approximately 230–300 bottles/min for high-output vial production.
- Automatic Vial Unscrambling System: Automatically organizes scattered vials and continuously feeds them in an orderly line toward the starwheel system.
- Automatic Cap Feeding System: A SUS304 vibratory bowl automatically sorts and feeds aluminum caps to the crimping station for continuous operation.
- Starwheel Positioning System: Customized starwheels precisely position and transfer vials through the high-speed crimping process.
- Touchscreen Control Panel: Provides centralized control of machine operation and production parameters for convenient setup and monitoring.
- Customizable Cap Configuration: The capping system can be configured according to different compatible vial and aluminum cap specifications.
- SUS304 Machine Body: Stainless steel machine construction provides a durable structure for continuous production.
- Integrated Electrical Control System: The organized electrical cabinet houses control and drive components for stable machine operation and convenient maintenance.
The structure shown in the document identifies Vial Unscrambling Structure, Vibratory Bowl, Control Panel, 8 Crimping Heads, Collecting Tray, Starwheel, and Universal Wheel as the main machine components.
Benefits
- 230–300 Bottles/Min High-Speed Output — Designed for continuous high-output vial crimping production.
- 8-Head Simultaneous Crimping — Multiple crimping heads support faster cap sealing and increased production capacity.
- Automatic Vial Feeding — Reduces repetitive manual vial arrangement and maintains continuous container supply.
- Automatic Aluminum Cap Feeding — The vibratory bowl automatically sorts and supplies caps to reduce manual cap handling.
- Precise Starwheel Positioning — Keeps vials accurately positioned and transferred during high-speed crimping.
- Flexible Vial Compatibility — Supports compatible bottles with diameters of Φ13–Φ20 mm and heights of 20–60 mm.
- Customizable Cap Sizes — The cap configuration can be customized according to actual packaging specifications.
- Integrated Automatic Operation — Combines vial feeding, cap feeding, positioning, crimping, and finished-product collection into a continuous process.
Application
Ideal for high-speed aluminum cap crimping and sealing of compatible vials with diameters of Φ13–Φ20 mm and heights of 20–60 mm. The combination of automatic vial unscrambling, automatic cap feeding, customized starwheel positioning, and eight-head crimping makes the ZS-YG300 particularly suitable for continuous high-volume vial packaging applications, including pharmaceutical production configurations requiring compatible crimp-capped vials. The actual cap size can be customized according to the vial and closure specifications.
Touchscreen Control Panel
The touchscreen provides centralized control of machine operation and production parameters for convenient setup and monitoring.
Automatic Vial Unscrambling System
Automatically organizes and feeds scattered vials into an orderly line to the star-wheel system for stable, continuous production.
Cap Feeding System
The SUS304 vibratory bowl automatically sorts and feeds aluminum caps to the crimping station for continuous operation.
9-Head High-Speed Crimping System
10-Eight crimping heads seal aluminum caps at up to 230–300 bottles/min and can be customized for different vial and cap sizes.
Starwheel Positioning System
The customized star wheel precisely positions and transfers vials for stable high-speed crimping, with customizable designs for different vial sizes.
Integrated Electrical Control System
The organized electrical cabinet integrates control and drive components for stable machine operation and convenient maintenance.
Why Choose the ZONESUN ZS-YG300?
✅ 230–300 Bottles/Min — High-Speed Vial Crimping: The ZS-YG300 operates at approximately 230–300 bottles/min, depending on product size, providing high throughput for continuous vial packaging production.
✅ 8-Head Crimping System — Higher Production Efficiency: Eight crimping heads perform aluminum cap sealing during continuous operation, supporting significantly higher throughput for large-scale vial production.
✅ Automatic Vial Unscrambling — Continuous Bottle Supply: Scattered vials are automatically organized and fed in an orderly line toward the starwheel system, reducing manual vial arrangement and supporting stable production.
✅ Automatic Cap Feeding — Continuous Aluminum Cap Supply: The SUS304 vibratory bowl automatically sorts and feeds aluminum caps to the crimping station, reducing repetitive manual cap handling.
✅ Customized Starwheel — Precise Positioning & Transfer: The starwheel accurately positions and transfers each vial through the crimping section, helping maintain stable container movement during high-speed operation.
✅ Φ13–Φ20 mm Vials — Flexible Bottle Compatibility: The machine supports compatible vial diameters from Φ13 to Φ20 mm and bottle heights from 20 to 60 mm, covering multiple small-vial specifications.
✅ Customizable Cap Sizes — Adaptable Closure Configuration: Cap specifications can be customized according to different vial and closure requirements, improving flexibility for different packaging projects.
✅ SUS304 Machine Body — Durable Construction: The machine body is specified as SUS304 stainless steel, providing a durable construction for continuous production.
✅ Touchscreen Control — Centralized Operation: The touchscreen provides centralized adjustment and monitoring of machine operation and production parameters for convenient daily management.
✅ Integrated High-Speed Process — From Vial Feeding to Finished Output: The ZS-YG300 integrates Vial Unscrambling → Vial Feeding → Cap Feeding → Starwheel Positioning → 8-Head Crimping → Finished Product Collection into one automated workflow.
Ideal Applications
Pharmaceutical Vials: Suitable for compatible pharmaceutical vial packaging requiring automatic aluminum cap feeding and high-speed crimp sealing.
Small Glass Vials: Designed for compatible vials with diameters of Φ13–Φ20 mm and heights of 20–60 mm.
Aluminum Crimp Caps: Ideal for vial packaging applications using compatible aluminum caps requiring mechanical crimp sealing.
High-Speed Vial Production: Particularly suitable for manufacturers requiring approximately 230–300 bottles/min production capacity.
Multiple Vial Sizes: Customized starwheel designs can be produced according to different compatible vial dimensions, allowing the positioning system to match specific container sizes.
Custom Cap Specifications: Suitable for projects where the aluminum cap size needs to be configured according to the actual vial and closure combination.
Automatic Vial Packaging Lines: Can serve as the high-speed capping section of a larger vial packaging system after upstream bottle processing and filling equipment.
Continuous Pharmaceutical Production: The combination of automatic vial feeding + automatic cap feeding + starwheel positioning + 8-head high-speed crimping makes the machine particularly suitable for continuous, high-output vial packaging workflows.
