ZONESUN ZS-CSPM4T Automatic Cardboard Tray Forming Machine with Hot Melt Glue System

ZONESUN ZS-CSPM4T Automatic Cardboard Tray Forming Machine with Hot Melt Glue System

Description 

The ZONESUN ZS-CSPM4T is an automatic cardboard tray former designed for forming cardboard trays and boxes from flat corrugated paper blanks. It integrates cardboard feeding, hot melt glue spraying, and tray forming into one continuous process. By replacing forming molds, it handles different tray sizes to meet various packaging requirements. With adjustable storage capacity, low material alarms, preset production counting, and easy size changeover via handwheel adjustment, it can work as a standalone unit or connect with other automated packaging equipment.

Parameter

• Machine Model: ZS-CSPM4T
• Machine Voltage: 220 V, 60 Hz
• Machine Power: 5.4 kW
• Air Pressure: 0.5–0.8 MPa
• Air Consumption: 300 L/min
• Folding Speed: 6 Boxes/min (Depends on Carton Size)
• Suitable Box Size: Customizable
• Sample Box Size 1 (L×W×H): 210 × 140 × 55 mm
• Sample Box Size 2 (L×W×H): 265 × 175 × 65 mm
• Working Height: 900 ±20 mm
• Bin Storage Capacity: 300 Pieces (Based on 2 mm Cardboard Thickness)
• Package Size (L×W×H): About 1710 × 1460 × 1900 mm
• Package Weight: About 762 kg

Key Features

• Automatic Cardboard Feeding System: The storage rack holds flat cardboard blanks and continuously supplies material to the forming process, supporting stable automatic production.
• Vacuum Suction Transfer: Vacuum suction nozzles accurately pick individual cardboard blanks from the loading rack and transfer them to the forming station.
• Hot Melt Glue Spraying System: Automatically applies hot melt adhesive to designated areas of the cardboard blank to provide secure bonding after folding and forming.
• Replaceable Tray Forming Molds: The forming structure folds and shapes flat cardboard into finished trays, while replaceable molds allow production of different tray sizes.
• Touchscreen Counting Control: Allows operators to set target production quantities, monitor machine status, and adjust operating parameters conveniently.
• 300-Piece Storage Capacity: The loading rack can hold approximately 300 cardboard blanks based on 2 mm cardboard thickness, reducing material replenishment frequency.

Benefits

• Fully Automatic Tray Forming — Continuous cardboard feeding, vacuum transfer, glue spraying, and forming reduce repetitive manual folding and gluing operations.
• Flexible Tray Size Changeover — Replaceable molds and handwheel adjustment make it easier to adapt the machine to different cardboard tray dimensions.
• Reliable Material Supply — Large-capacity storage rack and low-material alarm help maintain continuous production and remind operators when cardboard needs replenishment.
• Precise Production Counting — Operators can preset production quantities, allowing the machine to count finished trays and stop automatically when the target quantity is reached.
• Secure Tray Bonding — Controlled hot melt glue application provides reliable adhesion to maintain the shape and structural stability of finished trays.
• Easy Production Line Integration — The machine can operate as a standalone tray former or connect with downstream filling, loading, packing, or conveying equipment.

Application

Ideal for automatic forming of corrugated cardboard trays, display trays, packaging trays, and cardboard boxes from flat blanks. Suitable for food packaging, electronics, pharmaceuticals, logistics, consumer goods, and other industries requiring consistent automatic tray forming and hot melt glue bonding.

Touchscreen Control Panel

The control interface allows operators to set production quantities, monitor machine status and adjust operating parameters conveniently.

Cardboard Loading Rack

The storage rack holds flat cardboard blanks before forming and provides continuous material supply during production.

Vacuum Suction Nozzle

The suction nozzle picks and transfers cardboard blanks accurately from the loading area to the forming station.

Hot Melt Glue Spraying System

The glue spraying unit applies hot melt adhesive to specific areas of the cardboard, ensuring secure bonding after forming.

Tray Forming Structure

The forming mechanism folds and shapes the cardboard blank into the final tray structure. Different molds can be replaced for various tray sizes.

Why Choose the ZONESUN ZS-CSPM4T?

✅ 6 Boxes/Minute — Efficient Automatic Tray Forming: Designed for continuous cardboard tray production, the ZS-CSPM4T automatically completes blank feeding, transfer, hot melt glue application, folding, and forming at speeds of up to 6 boxes/min depending on carton size.

✅ Vacuum Suction Feeding — Accurate Cardboard Transfer: Vacuum suction nozzles pick individual flat cardboard blanks from the storage rack and accurately transfer them to the forming station for stable continuous operation.

✅ Hot Melt Glue System — Secure Tray Bonding: The automatic glue spraying unit precisely applies hot melt adhesive to specified cardboard areas, helping maintain strong bonding and stable tray structures after forming.

✅ Replaceable Forming Molds — Flexible Tray Sizes: Different forming molds can be installed according to tray specifications, allowing the machine to accommodate customized cardboard box and tray sizes.

✅ 300-Piece Loading Capacity — Continuous Material Supply: The storage rack holds approximately 300 pieces based on 2 mm cardboard thickness, reducing frequent manual replenishment and supporting longer production runs.

✅ Counting Control + Automatic Stop — Precise Production Management: Operators can preset required production quantities through the control system, allowing accurate finished-product counting and automatic stopping when the target is reached.

✅ Low Material Alarm — Reduced Production Interruptions: The machine automatically alerts operators when the cardboard supply is running low, helping prevent unexpected material shortages during continuous production.

Ideal Applications

Food Packaging Trays: Ideal for forming cardboard and corrugated trays used for food products, packaged foods, bakery items, fruits, beverages, and other secondary packaging applications.

Electronics Packaging: Suitable for producing cardboard trays and boxes used to organize, protect, or transport electronic products and components.

Pharmaceutical Packaging: Provides automatic tray forming for pharmaceutical and healthcare products requiring consistent secondary cardboard packaging.

Logistics & Shipping Trays: Suitable for forming corrugated trays and boxes used for product organization, transportation, distribution, and logistics applications.

Retail & Display Trays: Can produce customized cardboard trays used for retail display, product presentation, and shelf-ready packaging applications.

Automated Packaging Lines: Designed for standalone operation or integration with downstream product loading, conveying, case packing, and other automated packaging equipment.