ZONESUN
ZONESUN ZS-FAL180X17 Automatic Perfume Bottle Feeding Filling Capping and Labeling Line
ZONESUN ZS-FAL180X17 Automatic Perfume Bottle Feeding Filling Capping and Labeling Line
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ZONESUN ZS-FAL180X17 Automatic Perfume Bottle Feeding Filling Capping and Labeling Line
Description
The ZONESUN ZS-FAL180X17 Automatic Perfume Filling, Capping and Labeling Line is designed for automated packaging of perfume and other compatible low-viscosity liquids in small bottles. The system integrates automatic bottle grouping and uprighting, dual-head peristaltic pump filling, automatic cap placement and capping, bottle transfer, and horizontal labeling into one continuous production process. The filling section handles recommended volumes of 15–150 ml with an output of approximately 40 bottles/min and filling accuracy of ≤±1%, while customizable filling nozzles accommodate different bottle openings and help reduce splashing. After capping, bottles are transferred to the horizontal labeling system, where they are rotated during labeling for accurate and consistent label application.
Parameter
ZS-AFC17 Perfume Filling & Capping Machine
- Machine Model: ZS-AFC17
- Voltage: AC 110/220 V, 50/60 Hz
- Power: Approx. 1.5 kW
- Filling Pump: Peristaltic Pump
- Filling Heads: 2
- Production Capacity: Approx. 40 bottles/min
- Recommended Filling Volume: 15–150 ml
- Filling Accuracy: ≤±1%
- Air Pressure: 0.4–0.8 MPa
- Machine Size: Approx. 2300 × 1500 × 1700 mm
ZS-TB823 Horizontal Labeling Machine
- Machine Model: ZS-TB823
- Power Supply: 110/220 V, 50–60 Hz
- Working Speed: 50–200 bottles/min
- Labeling Margin of Error: ±1 mm
- Suitable Labeling Object: Diameter: 10–30 mm, Height <129 mm
- Suitable Label Size: 20–300 mm (L) × 20–110 mm (W)
- Label Roll OD: Φ300 mm
- Label Roll ID: Φ76 mm
- Conveyor: Length: 1250 mm, Width: 129 mm
- Package Size: Approx. 1430 × 1580 × 1590 mm
- Gross Weight: Approx. 286 kg
Key Features
PLC Touchscreen Control Panel
Clearly displays machine parameters and provides an intuitive interface for easier operation, adjustment, and production monitoring.
Automatic Bottle Grouping System
Automatically aligns incoming bottles and transfers them in an orderly manner through dual channels before the bottle-uprighting process.
Dual-Channel Bottle Transfer
The bottle grouping structure separates and transfers bottles through dual channels, supporting orderly and continuous bottle feeding into the next production stage.
Automatic Bottle Uprighting System
Automatically positions bottles upright and places them vertically onto the rotary plate for stable and accurate handling before filling and capping.
Star Wheel Positioning System
Coordinates bottle positioning through the filling and capping section, helping maintain stable bottle movement during continuous operation.
Dual-Head Peristaltic Pump Filling System
Uses two peristaltic pump filling heads for controlled perfume filling, with a production capacity of approximately 40 bottles/min.
15–150 ml Recommended Filling Volume
The standard filling configuration is recommended for perfume bottles with filling volumes between 15 and 150 ml.
≤±1% Filling Accuracy
Provides a specified filling accuracy of ≤±1% under the documented machine configuration.
Customizable Filling Nozzles
Filling nozzles can be customized according to different bottle openings, helping improve compatibility and reduce liquid splashing during filling.
Automatic Cap Feeding System
A vibratory bowl feeder automatically supplies compatible caps to the cap placement and capping section for continuous production.
Automatic Cap Placement & Capping System
Automatically places and caps filled perfume bottles, reducing manual cap handling during the packaging process.
Customizable Capping Structure
The capping structure can be customized according to different compatible perfume cap types and packaging requirements.
Bottle Transfer System
Smoothly transfers capped bottles from the filling and capping section to the horizontal labeling machine, connecting the processes into one continuous production line.
Horizontal Labeling System
Automatically applies labels while perfume bottles are conveyed horizontally, providing stable handling for compatible small bottles.
Bottle Rotation During Labeling
The bottle rotates during horizontal labeling, helping apply labels accurately and consistently around compatible perfume bottles.
Benefits
Integrated Perfume Packaging Process
Combines bottle feeding, grouping, uprighting, filling, cap placement, capping, transfer, and labeling into a coordinated automatic production line.
Automatic Bottle Feeding & Positioning
Incoming bottles are automatically organized and positioned before filling, reducing repetitive manual bottle placement.
Peristaltic Pump Filling
The filling section uses peristaltic pumps to provide controlled liquid delivery for perfume and compatible low-viscosity liquid packaging applications.
Dual-Head Filling
Two filling heads operate together to provide a production capacity of approximately 40 bottles/min under the documented configuration.
15–150 ml Filling Range
The recommended 15–150 ml filling volume makes the line suitable for a variety of compatible small perfume bottle formats.
≤±1% Filling Accuracy
The filling system provides a specified accuracy of ≤±1%, supporting consistent perfume filling during continuous production.
Automatic Bottle Uprighting
Bottles are automatically positioned upright before entering the rotary filling and capping section, reducing manual bottle orientation.
Automatic Cap Feeding & Placement
Compatible caps are automatically supplied and placed onto filled bottles, helping reduce repetitive manual cap handling.
Customizable Bottle & Cap Handling
Filling nozzles can be customized for different bottle openings, while the capping structure can be customized for different compatible cap types.
Horizontal Bottle Labeling
Unlike conventional vertical round-bottle labeling, the ZS-TB823 conveys compatible small perfume bottles horizontally during label application.
Bottle Rotation for Consistent Labeling
Perfume bottles rotate during the labeling process, helping improve label positioning and consistency.
50–200 Bottles/Min Labeling Speed
The ZS-TB823 labeling section provides a documented working speed of 50–200 bottles/min.
±1 mm Labeling Margin of Error
Provides a specified labeling margin of error of ±1 mm for compatible bottle and label configurations.
Continuous Production Line Integration
Dedicated transfer structures connect bottle grouping, filling, capping, and labeling processes, creating a more complete automatic perfume packaging workflow.
Application
Ideal for automatic packaging of perfume and other compatible low-viscosity liquids in small bottles, integrating bottle grouping, automatic bottle uprighting, peristaltic pump filling, cap feeding, cap placement, capping, bottle transfer, and horizontal labeling into one continuous production process. The standard filling section is recommended for 15–150 ml filling volumes with a production capacity of approximately 40 bottles/min, while the horizontal labeling section handles compatible bottles with diameters of 10–30 mm and heights below 129 mm. With customizable filling nozzles and capping structures, the ZS-FAL180X17 can be configured according to different perfume bottle openings, compatible cap types, and packaging requirements.
PLC Touchscreen Control Panel
Displays parameter settings clearly and provides an intuitive interface for easier, more efficient machine operation.
Automatic Bottle Grouping System
Aligns and conveys bottles in an orderly, timely manner transferring them into the dual channels and then to the bottle standing structure for stable positioning.
Automatic Bottle Uprighting System
Positions bottles upright and places them vertically onto the rotary plate for stable, accurate handling before filling and capping.
Dual-Head Perfume Filling System
Dual filling heads enable efficient perfume filling, with customizable nozzles for different bottle openings to help prevent splashing.
Automatic Cap Placement & Capping System
Automatically places and caps filled perfume bottles, with the capping structure customizable for different cap types.
Bottle Transfer System
Smoothly transfers capped bottles from the filling and capping machine to the labeling machine.
Horizontal Labeling System
Automatically applies labels to horizontally conveyed perfume bottles, rotating them during labeling for accurate and consistent label application.
Why Choose the ZONESUN ZS-FAL180X17?
Complete Perfume Packaging Solution
Integrates automatic bottle feeding, grouping, uprighting, filling, cap placement, capping, bottle transfer, and labeling into one coordinated production line.
Automatic Bottle Grouping
Incoming perfume bottles are automatically organized and transferred through dual channels before entering the bottle-uprighting section.
Automatic Bottle Uprighting
The system automatically positions bottles upright and places them vertically onto the rotary plate before filling and capping.
Dual-Head Peristaltic Pump Filling
Two peristaltic pump filling heads provide controlled perfume filling with an output of approximately 40 bottles/min.
15–150 ml Recommended Filling Volume
Designed for compatible small perfume bottles requiring filling volumes between 15 and 150 ml.
≤±1% Filling Accuracy
Provides a documented filling accuracy of ≤±1% under the standard machine configuration.
Customizable Filling Nozzles
Filling nozzles can be customized according to different perfume bottle openings to improve compatibility and help reduce splashing.
Automatic Cap Feeding
The vibratory bowl feeder automatically supplies compatible caps to the cap placement and capping station.
Automatic Cap Placement & Capping
Filled bottles automatically receive and secure their compatible caps as part of the continuous packaging process.
Customizable Capping Structure
The capping system can be customized according to different compatible perfume cap types.
Dedicated Bottle Transfer
After capping, bottles are automatically transferred from the filling and capping machine to the labeling machine.
Horizontal Bottle Labeling
The ZS-TB823 conveys small perfume bottles horizontally rather than relying on conventional upright bottle labeling.
Bottle Rotation During Labeling
Each compatible bottle rotates during label application, helping produce accurate and consistent labeling results.
50–200 Bottles/Min Labeling Speed
The labeling machine provides a working speed of 50–200 bottles/min, depending on the actual bottle and label configuration.
Flexible Label Compatibility
Supports labels from 20–300 mm in length and 20–110 mm in width, with a label roll outer diameter of Φ300 mm and inner diameter of Φ76 mm.
Ideal Applications
Perfume
Designed primarily for automatic filling, capping, and labeling of perfume in compatible small bottles.
Low-Viscosity Fragrance Liquids
Suitable for other compatible low-viscosity fragrance liquids that can be handled by the documented peristaltic pump filling system.
15–150 ml Perfume Bottles
The standard filling section is recommended for compatible bottles requiring filling volumes between 15 and 150 ml.
Small Perfume Bottles
Suitable for small perfume bottle packaging applications requiring automatic bottle positioning, filling, capping, and labeling.
10–30 mm Diameter Bottles for Labeling
The horizontal labeling section supports compatible bottles with diameters ranging from 10 to 30 mm.
Bottles Below 129 mm Height for Labeling
The ZS-TB823 labeling machine supports compatible bottles with heights below 129 mm.
Different Bottle Openings
Customizable filling nozzles allow the filling section to accommodate different compatible perfume bottle openings.
Different Compatible Cap Types
The capping structure can be customized according to different compatible perfume cap types and packaging requirements.
Horizontal Labeling Applications
Suitable for small bottles that require horizontal conveying and bottle rotation during label application.
Automatic Perfume Production Lines
Suitable for perfume manufacturers seeking to integrate bottle feeding, filling, capping, and labeling into a continuous automated packaging process.
