ZONESUN
ZONESUN ZS-J400 High Shear Batch Mixer for Cream & Lotion, 50–100 L
ZONESUN ZS-J400 High Shear Batch Mixer for Cream & Lotion, 50–100 L
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ZONESUN ZS-J400 High Shear Batch Mixer for Cream & Lotion Preparation
The ZS-J400 High Shear Batch Mixer is designed for batch dispersion and emulsification in cosmetic, food and chemical preparation. A rotor–stator workhead, adjustable motor speed and electrically lifted stand help operators prepare compatible formulations before transfer to downstream filling equipment.
With a listed batch range of 50–100 L and motor speed of 1,000–3,000 rpm, this mobile mixer suits manufacturers evaluating a separate preparation station for creams, lotions and dispersions. Actual working volume and mixing results depend on product viscosity, ingredients, vessel dimensions and the process required.
Features for Batch Preparation
- Rotor–stator mixing: draws material through the workhead to apply shear for emulsification and dispersion.
- Electric lifting: remote and button controls adjust head height, with approximately 500 mm lifting travel.
- Adjustable speed: set the motor speed to suit the formulation and mixing stage.
- Mobile floor stand: casters allow repositioning, while adjustable clamps help stabilize a compatible vessel.
- SUS304 material-contact parts: the original specification also lists copper for the shaft sleeve; confirm all wetted materials for your formulation.
Technical Specifications
| Model | ZS-J400 |
|---|---|
| Listed Batch Capacity | 50–100 L |
| Motor Speed | 1,000–3,000 rpm |
| Motor Power | 2.2 kW (reference specification) |
| Voltage Options | 110 V / 220 V / 380 V; confirm phase, frequency and power for the selected configuration |
| Reference Frequency | 50/60 Hz |
| Material-Contact Parts | SUS304; copper shaft sleeve listed in the original specification |
| Lifting Method | Electric lifting with remote and button controls |
| Lifting Travel | Approximately 500 mm |
| Maximum Workhead Height from Floor | 558 mm (reference specification) |
| Package Dimensions | Approximately 920 × 730 × 1,130 mm |
| Net / Gross Weight | Approximately 130 / 139 kg |
Confirm Your Mixing Process
For equipment selection, provide the formulation, viscosity, target batch volume, vessel diameter and height, available power supply and required mixing result. If this station will supply a filling line, also share the transfer method and filling throughput so the preparation and packaging stages can be evaluated together. Confirm the vessel and any additional process equipment included in your quotation.
Machine Details & Applications
ZS-J400 High Shear Batch Mixer
A mobile batch preparation unit with electric lifting and adjustable mixing speed. The mixer can be positioned over a suitable vessel for cream, lotion and other compatible formulations.
Applications for Creams, Lotions and Dispersions
The illustrated applications include cosmetic creams, lotions, food preparations and coatings. Suitability depends on viscosity, ingredients and vessel geometry; send a sample and process requirements for selection.
Rotor–Stator Mixing Principle
The rotating rotor draws material into the workhead and forces it through the stationary stator openings. Repeated circulation subjects the batch to shear for dispersion and emulsification.
Specifications and Machine Layout
The diagram identifies the motor, control panel, lifting stand, workhead, vessel clamps and casters. The listed batch range is 50–100 L, with a motor speed of 1,000–3,000 rpm and approximately 500 mm lifting travel.
Precision Rotor–Stator Workhead
The workhead combines a rotating rotor with a stationary stator and closely controlled gaps. This arrangement applies shear as material passes through the head during mixing.
Motor Drive
The top-mounted motor drives the long mixing shaft and workhead. The reference specification lists 2.2 kW; confirm the electrical configuration for your selected voltage before ordering.
Electric Lifting and Speed Control
Remote and button controls raise or lower the mixing head to suit the vessel. The control panel includes a speed adjustment knob and digital keypad for operating settings.
Mobile Stand with Casters
The wheeled floor stand helps move the mixer between suitable work positions. Position the equipment on a level surface and secure the casters before operation.
Adjustable Vessel Clamps
Adjustable clamps help hold and stabilize a compatible mixing vessel. Check vessel diameter, height and clearance before selecting the unit.
Machine View: Stand and Workhead
This view shows the open base, vessel supports and suspended mixing shaft. Check the available floor space and vessel access when planning your preparation area.
Machine View: Motor and Control Panel
The complete machine view shows the motor, side-mounted controls and lifting column. Share your vessel drawings and production requirements to confirm the installation arrangement.
Plan Your Preparation & Filling Workflow
Contact ZONESUN to confirm mixer selection and discuss compatible preparation, transfer and filling equipment for your production process.
