ZONESUN ZS-FS80A Automatic High Speed Aluminum Tube Filling Folding Sealing Machine

ZONESUN ZS-FS80A Automatic High Speed Aluminum Tube Filling Folding Sealing Machine

Description

The ZONESUN ZS-FS80A Automatic High-Speed Aluminum Tube Filling and Folding Sealing Machine is designed for filling and sealing aluminum tubes containing creams, ointments, gels, adhesives, and other compatible viscous products. Operating at 60–80 tubes/min, it automatically completes tube feeding, registration mark orientation, volumetric filling, mechanical folding and sealing, coding, and finished tube discharge. With PLC touchscreen control, a precision piston filling system, “no tube, no fill” detection, and multi-fold sealing, it provides an efficient solution for cosmetics, pharmaceutical, food, and adhesive tube packaging.

Parameter

• Machine Model: ZS-FS80A
• Machine Type: Automatic Aluminum Tube Filling and Folding Sealing Machine
• Tube Material: Aluminum Tube
• Tube Diameter: Φ10–Φ60 mm
• Tube Length: 45–250 mm (Customizable)
• Filling Volume: 5–500 ml/tube (Customizable)
• Filling Accuracy: ≤±0.5%
• Working Speed: 2.5–7 rpm
• Production Capacity: 60–80 tubes/min
• Compressed Air Pressure: 0.55–0.65 MPa
• Motor Power: 2 kW
• Power Supply: 380 V / 220 V, 50 Hz
• Heating Power: 3.3 kW
• Machine Dimensions (L × W × H): 2500 × 1200 × 2400 mm
• Machine Weight: Approx. 1500 kg

Key Features

• PLC Touchscreen Control: Allows operators to set filling volume, production speed, sealing parameters, and other settings while monitoring production status and fault alarms.
• Automatic Tube Feeding: Automatically supplies aluminum tubes from the tube magazine and transfers them into the tube holders for continuous production.
• Photoelectric Tube Orientation: A high-precision photoelectric sensor detects registration marks and accurately orients each printed tube before filling and sealing.
• Stainless Steel Hopper: Provides a stable material supply to the filling system, with stainless steel construction for convenient routine cleaning.
• Precision Piston Filling: Provides controlled volumetric dosing for creams, ointments, gels, adhesives, pastes, and other compatible viscous products.
• ≤±0.5% Filling Accuracy: Precision volumetric filling helps maintain consistent product dosing during automatic production.
• No Tube, No Fill Detection: Prevents product dispensing when a tube is missing or incorrectly supplied, helping reduce material waste.
• Multi-Fold Aluminum Tube Sealing: Sequential mechanical folding and pressing create a neat and secure aluminum tube tail seal without relying on heat sealing.
• Automatic Coding: Automatically completes coding operations such as batch numbers and production dates as part of the filling and sealing process.
• Protective Door Safety: The machine can automatically stop when the protective door is opened to improve operational safety.
• Multi-Size Production: Externally accessible adjustment points with digital position displays help simplify changeover between different tube specifications.

Benefits

• 60–80 Tubes/Min High-Speed Production — Provides efficient automatic aluminum tube packaging for medium- to high-output production requirements.
• Accurate ≤±0.5% Filling — Precision piston filling provides controlled volumetric dosing to improve filling consistency.
• Automatic Tube Orientation — Registration mark detection accurately positions printed aluminum tubes before filling and folding.
• Consistent Artwork Positioning — Automatic orientation helps keep printed designs correctly positioned relative to the folded tube tail.
• Reduced Product Waste — “No tube, no fill” detection prevents unnecessary dispensing when a tube is absent.
• Fully Automatic Processing — Integrates tube feeding, orientation, filling, folding, sealing, coding, and finished-product discharge.
• Secure Mechanical Tail Sealing — Sequential folding and pressing provide a secure aluminum tube closure without conventional plastic-tube heat sealing.
• 5–500 ml Customizable Filling Range — Supports different product volumes and tube packaging requirements.
• Φ10–Φ60 mm Tube Compatibility — Accommodates a broad range of compatible aluminum tube diameters.
• Automatic Batch & Date Coding — Coding can be incorporated directly into the automatic filling and sealing process.
• Safety Interlock Protection — Opening the protective door can automatically stop machine operation.
• Easier Format Changeover — External adjustment points and digital position displays help operators switch between compatible tube specifications.

Application

Ideal for automatic filling and folding sealing of aluminum tubes containing cream, ointment, gel, adhesive, paste, and other compatible liquid-to-high-viscosity products.

PLC Touchscreen Control

Set filling volume, production speed, sealing parameters, and other settings through the touchscreen, with production monitoring and fault alarm functions.

Automatic Tube Feeding & Orientation

Automatically feeds aluminum tubes into the holders, while a photoelectric sensor detects registration marks for accurate orientation and consistent tube alignment during sealing.

Stainless Steel Hopper

Provides stable material supply to the filling system for continuous production, with a stainless-steel design for convenient cleaning.

Precision Volumetric Filling

The piston filling system provides controlled volumetric dosing for creams, ointments, gels, adhesives, and other viscous products, with a “no tube, no fill” function.

Multi-Fold Aluminum Tube Sealing

Sequential mechanical folding and pressing create a neat, secure seal for aluminum tubes without heat sealing.

Why Choose the ZONESUN ZS-FS80A?

✅ 60–80 Tubes/Min — High-Speed Aluminum Tube Packaging: The ZS-FS80A provides a documented production capacity of 60–80 tubes/min, making it suitable for efficient automatic aluminum tube filling and sealing production.

✅ Automatic Tube Feeding — Reduced Manual Loading: Aluminum tubes are automatically supplied from the tube magazine and transferred into the tube holders, reducing repetitive manual tube loading and supporting continuous operation.

✅ Registration Mark Orientation — Consistent Printed Tube Positioning: A high-precision photoelectric system detects the registration mark on each tube and adjusts its orientation before filling and sealing, helping maintain consistent artwork positioning.

✅ Precision Piston Filling — Controlled Volumetric Dosing: The piston filling system provides controlled dosing for creams, ointments, gels, adhesives, and other viscous products, making it suitable for different aluminum-tube applications.

✅ ≤±0.5% Filling Accuracy — Consistent Product Dosing: The documented filling accuracy is ≤±0.5%, helping maintain consistent filling volumes during continuous automatic production.

✅ 5–500 ml Filling Range — Flexible & Customizable: The standard documented filling range is 5–500 ml/tube, and the source specifically states that the filling volume can be customized according to production requirements.

✅ No Tube, No Fill — Reduced Product Waste: Intelligent sensing prevents filling when a tube is missing or incorrectly supplied. The system can also provide alarms for improper tube feeding and low air pressure.

✅ Multi-Fold Mechanical Sealing — Designed Specifically for Aluminum Tubes: Instead of using conventional plastic-tube heat sealing, the ZS-FS80A uses sequential mechanical folding and pressing to form a neat and secure aluminum tube tail.

✅ PLC Touchscreen — Centralized Production Control: Operators can conveniently set filling volume, production speed, sealing parameters, and other machine settings, while monitoring production status and fault alarms through the touchscreen.

✅ Stainless Steel Hopper — Stable Material Supply: The stainless steel hopper continuously supplies product to the filling system and provides a structure that is convenient for routine cleaning and maintenance.

✅ Automatic Coding — Filling, Sealing & Coding in One Process: The machine can automatically complete coding operations such as batch numbers and production dates as part of the tube filling and sealing process.

✅ Protective Door Interlock — Improved Operational Safety: The machine can automatically stop when the protective door is opened, providing additional protection during production.

✅ Multi-Size Production — Easier Tube Changeover: Externally accessible adjustment points with digital position displays help simplify machine adjustment when switching between different compatible tube sizes and products.

Ideal Applications

Ointment Tubes: Suitable for automatic piston filling and mechanical tail folding of compatible ointments packaged in aluminum tubes.

Cosmetic Cream Tubes: Suitable for creams requiring accurate volumetric filling and consistent printed-tube orientation.

Pharmaceutical Creams: Can be used for compatible pharmaceutical cream products packaged in aluminum tubes.

Gel Products: Piston filling supports compatible gel formulations within the machine's filling specifications.

Paste Products: Suitable for compatible paste products requiring controlled volumetric dosing.

Industrial Adhesives: The source specifically identifies adhesives as one of the compatible viscous product categories.

Printed Aluminum Tubes: Registration mark detection makes the machine particularly suitable for printed tubes where artwork orientation relative to the tail fold needs to remain consistent.

Φ10–Φ60 mm Aluminum Tubes: Supports compatible aluminum tubes across the documented diameter range.

45–250 mm Tube Lengths: Supports tube lengths from 45–250 mm, with customization available.

5–500 ml Tube Filling: Suitable for different filling volumes across the documented customizable range.

High-Speed Tube Production: Suitable for manufacturers requiring approximately 60–80 finished tubes/min.

Automatic Tube Packaging Lines: Integrates multiple processing stages into one automatic machine, reducing separate manual operations.