ZONESUN ZS-LP300 Automatic Bottle Unscrambler with Inverting System for Packaging Line

ZONESUN ZS-LP300 Automatic Bottle Unscrambler with Inverting System for Packaging Line

Description 

The ZONESUN ZS-LP300 is an automatic bottle unscrambler with integrated inverting system designed to sort, orient, and feed bottles upright into downstream packaging lines. With a large hopper, inclined elevator, unscrambling disc, and precise height adjustment, it ensures continuous, stable bottle supply. Fully customizable for different bottle types, it is ideal for integration with filling, capping, and labeling machines in food, beverage, cosmetic, and chemical production lines.

Parameter

• Machine Model: ZS-LP300
• Production Speed: Customized
• Air Pressure: Required
• Air Consumption: 2.5 m³/hour
• Applicable Bottle Type: Subject to the bottles provided by the customer
• Main Machine Power: 1.5 KW (Voltage 220V, 50Hz)
• Main Machine Size (L*W*H): 2000*1200*1300mm
• Equipment Weight: 390 KG

Key Features

• Integrated Inverting System: Automatically flips and reorients upside-down or misaligned containers to deliver them perfectly upright to downstream lines.
• Bulk Hopper & Inclined Elevator: High-capacity supply hopper and automated inclined elevator transport large batches of bottles continuously without manual loading.
• Precision Unscrambling Disc: High-speed rotary disc smooths container transition, aligning bottles rapidly and preventing jams or blockages.
• Adjustable Height & Modular Setup: Easy vertical height adjustment and customizable sorting components ensure seamless integration with existing filling, capping, and labeling lines.
• Versatile Container Compatibility: Handles a wide variety of plastic, glass, and composite bottle shapes (round, square, oval) and sizes.
• Industrial-Grade Construction: Heavy-duty, corrosion-resistant build designed for continuous operation in high-throughput production environments.

Benefits

• Eliminates Manual Bottling Bottlenecks — Automates container sorting and feeding to maximize downstream filling line speed and performance.
• Reduces Labor Costs — Large supply hopper allows single-operator management over long production cycles.
• Prevents Line Jams & Downtime — Precise orientation and smooth inverting mechanism guarantee consistent, crash-free bottle delivery.
• Seamless Line Integration — Fully adaptable transfer height and speed controls sync directly with your capping and filling machinery.
• Broad Product Flexibility — Modular adjustments make switching between different bottle sizes quick and straightforward.

Applications

Perfect for beverage manufacturers, cosmetic processors, daily chemical plants, and pharmaceutical suppliers feeding empty containers into automated packaging lines. Ideal for sorting plastic bottles, jars, squeeze tubes, and vials prior to filling, capping, and labeling operations. Suitable for round, oval, square, and custom-molded rigid containers across food, beverage, personal care, and industrial chemical industries.

PLC Touchscreen Control

Allows users to set operating parameters, monitor machine status, and adjust production speed through an intuitive touchscreen interface.

Bottle Inverting Mechanism

Automatically flipping bottles into the required orientation and positioning them upright for smooth transfer to the next processing station.

Bottle Unscrambling Disc

Arranges randomly oriented bottles into an orderly sequence and separates them one by one for downstream processing.

Bottle Hopper

Stores a large quantity of bulk bottles and continuously supplies them to the unscrambling system, reducing manual loading frequency.

Inclined Elevator Conveyor

Automatically lifts bottles from the hopper to the unscrambling section, ensuring continuous and stable feeding.

Height Adjustment Knob

Providing precise height adjustment with a visible scale, ensuring smooth bottle transfer and easy adaptation to different bottle sizes.

Why Choose the ZONESUN ZS-LP300?

✅ Automatic Bottle Unscrambling System — Continuous Bottle Feeding Solution: Designed to automatically sort, orient, and feed bottles into the correct upright position, the machine provides a stable bottle supply for downstream filling, capping, and labeling processes

✅ Integrated Bottle Inverting System — Flexible Bottle Orientation Control: Combines bottle unscrambling and inverting functions in one system, ensuring bottles are properly positioned before entering the production line and improving packaging line efficiency

✅ Large Hopper & Inclined Elevator — Uninterrupted Bottle Supply: Equipped with a spacious feeding hopper and inclined conveyor elevator to continuously transport bottles into the unscrambling unit, reducing manual loading requirements and supporting long-term automatic operation

✅ Precision Unscrambling Disc — Accurate Bottle Arrangement: Advanced rotary sorting disc technology efficiently separates and organizes randomly placed bottles, ensuring smooth transfer and reducing bottle jams during high-speed production

✅ Adjustable Height Design — Adaptable Bottle Compatibility: Features precise height adjustment to accommodate different bottle specifications, providing flexible operation for various container sizes and shapes

✅ Customizable Configuration — Wide Container Application Range: The machine can be customized according to different bottle materials, shapes, and production requirements, making it suitable for diverse packaging applications

✅ Stable Automatic Feeding — Improved Production Efficiency: Provides continuous and reliable bottle feeding performance, helping reduce labor costs, minimize production interruptions, and improve overall packaging line productivity

✅ Easy Line Integration — Complete Packaging Automation Support: Designed for seamless connection with filling machines, capping machines, labeling machines, and other packaging equipment to create a fully automated production line

Ideal Applications

Food & Beverage: Ideal for sorting and feeding bottles for beverages, sauces, condiments, and other food products, ensuring smooth operation of automated filling and packaging lines

Cosmetics & Personal Care: Suitable for bottles used for lotions, shampoos, skincare products, and other cosmetic liquids requiring stable container feeding before filling and capping

Chemical Products: Applicable for packaging lines handling detergents, cleaning solutions, and industrial liquids where reliable bottle orientation and automatic feeding are required

Pharmaceutical & Healthcare: Designed for bottle handling applications in pharmaceutical packaging lines requiring consistent feeding performance and integration with filling and sealing equipment

Automatic Packaging Lines: Provides an efficient bottle handling solution for manufacturers seeking higher automation, reduced manual operation, and improved production consistency across filling, capping, and labeling processes