ZONESUN ZS-QW1600D Automatic Aerosol Can Filling Crimping Machine with Valve Feeder

ZONESUN ZS-QW1600D Automatic Aerosol Can Filling Crimping Machine with Valve Feeder

Description

The ZONESUN ZS-QW1600D Automatic Aerosol Can Filling and Crimping Machine is designed for integrated liquid filling, optional valve feeding, valve crimping, and propellant filling of aerosol cans. Operating at approximately 30–40 cans/min, it features an automatic valve feeder compatible with male and female valves, adjustable 10–250 ml liquid filling, replaceable star wheel positioning, and a dedicated liquefied propellant booster pump. Suitable for aerosol cans from 35–69 mm in diameter and 70–330 mm in height, it provides an efficient automated solution for continuous aerosol can production. 

Parameter

• Machine Model: ZS-QW1600D
• Voltage: 380V, 50Hz, 3-phase
• Machine Type: Automatic Aerosol Can Filling and Crimping Machine
• Valve Size: Customized
• Filling Range: 10–250 ml (Customizable)
• Working Capacity: About 30–40 Cans/min
• Working Air Pressure: 0.5–0.8 MPa
• Suitable Aerosol Can Diameter: 35–69 mm
• Suitable Aerosol Can Height: 70–330 mm
• Valve Compatibility: Male & Female Aerosol Valves
• Valve Feeding: Automatic
• Can Positioning: Replaceable Star Wheel
• Valve Sealing: Pre-Crimping + Final Crimping
• Liquid Filling: Automatic Preset-Volume Filling
• Propellant Filling: Automatic
• Propellant Supply: Liquefied Propellant Booster Pump
• Machine Dimensions (L × W × H): About 3000 × 2770 × 1730 mm
• Main Machine Package Size: About 1200 × 1120 × 1870 mm
• Booster Pump Package Size: About 2050 × 310 × 260 mm
• Valve Feeding Machine Package Size: About 1690 × 960 × 1200 mm
• Total Package Weight: About 868 kg
• Main Machine Weight: About 502 kg
• Booster Pump Weight: About 26 kg
• Valve Feeding Machine Weight: About 340 kg

Key Features

• Automatic Valve Feeding System: Automatically sorts, separates, and continuously supplies aerosol valves to the valve placement station, reducing manual handling.
• Supports Male & Female Valves: The valve feeding and processing system supports both male and female aerosol valve formats for greater packaging flexibility.
• Adjustable Liquid Filling System: Precisely dispenses a preset volume of liquid product into each aerosol can, with a standard 10–250 ml filling range that can also be customized.
• Integrated Liquid & Propellant Filling: Combines liquid product filling and propellant filling within one continuous aerosol production process.
• Star Wheel Positioning System: Accurately positions and transfers aerosol cans between filling, valve placement, crimping, and propellant filling stations.
• Replaceable Star Wheel: The star wheel can be replaced when changing between aerosol cans with different diameters.
• Pre-Crimping & Final Crimping: The aerosol valve is first pre-crimped to hold it securely in position before final crimping completes the sealing process.
• Liquefied Propellant Booster Pump: Pressurizes and transfers propellant to the gas filling structure to maintain stable supply during continuous production.
• 30–40 Cans/Min Output: Provides practical automatic production capacity for continuous aerosol filling.
• Protective Dust Cover: The main filling and crimping area is surrounded by a protective cover.
• Integrated Conveyor System: Continuously transfers aerosol cans into, through, and out of the processing machine.
• Customizable Valve Size: Valve size can be customized according to the customer's aerosol can and valve specifications.

Benefits

• Integrated Aerosol Production — Combines liquid filling, valve handling, valve crimping, and propellant filling in one coordinated production system.
• 30–40 Cans/Min Capacity — Supports efficient continuous aerosol production at approximately 30–40 cans per minute.
• Reduced Manual Valve Handling — Automatic valve feeding eliminates repetitive manual placement of individual aerosol valves.
• Male & Female Valve Compatibility — Supports both common valve configurations, providing greater flexibility when changing aerosol products.
• Adjustable 10–250 ml Filling — Filling volume can be adjusted according to different product and production requirements.
• Customizable Filling Range — The source document specifically states that the filling range can be customized.
• Flexible Can Compatibility — Handles cans from 35–69 mm in diameter and 70–330 mm in height.
• Flexible Format Changeover — Replaceable star wheels allow the machine to accommodate different compatible can diameters.
• Reliable Valve Sealing — Pre-crimping first secures the valve before final crimping completes the seal.
• Stable Propellant Supply — A dedicated booster pump pressurizes and transfers propellant to support continuous gas filling.
• Continuous Automated Conveying — The integrated conveyor reduces manual can transfer between production steps.
• Customizable Valve Configuration — Valve size can be matched to the customer's aerosol can and valve specifications.

Application

Ideal for automatic aerosol can production requiring liquid product filling, automatic valve feeding, valve crimping, and propellant filling.

The source document identifies applications in: Personal Care Aerosols, Household，Chemical Aerosols，Automotive Care Aerosols，Industrial Chemical Aerosols and Other Compatible Aerosol Products

Automatic Valve Feeding System

Automatically sorts, separates, and feeds aerosol valves to the valve placement station for continuous production.

Liquid Filling System

Precisely fills a preset volume of liquid product into each aerosol can, with the filling volume adjustable for different production requirements.

Star Wheel Positioning System

The star wheel positions and transfers aerosol cans between working stations and can be replaced when changing to different can diameters.

Valve Crimping Structure

The aerosol valve is pre-crimped to hold it in place, followed by final crimping to complete the sealing process.

Liquefied Propellant Booster Pump

Pressurizes and transfers liquefied propellants such as N₂, CO₂ to the propellant filling structure for stable continuous production.

Why Choose the ZONESUN ZS-QW1600D?

✅ 30–40 Cans/Min — Efficient Automatic Aerosol Production: The ZS-QW1600D provides a documented working capacity of approximately 30–40 cans/min, supporting continuous commercial aerosol production.

✅ Integrated Liquid & Propellant Filling — Multiple Processes in One System: The machine combines liquid product filling and propellant filling within the same automated aerosol production process, reducing the need for separate manual operations.

✅ Automatic Valve Feeding — Reduced Manual Handling: The separate valve feeding machine automatically handles bulk aerosol valves, sorts and separates them, and continuously supplies individual valves to the main machine.

✅ Male & Female Valves — Flexible Aerosol Packaging: The valve feeding and processing system supports both male and female aerosol valves, allowing the machine to accommodate different aerosol packaging formats.

✅ 10–250 ml Filling Range — Adjustable & Customizable: The standard filling range is 10–250 ml, and the filling volume can be adjusted according to different products. The source also states that the filling range itself can be customized.

✅ Star Wheel Positioning — Accurate Can Transfer: The star wheel accurately positions and transfers aerosol cans between liquid filling, valve placement, crimping, and propellant filling stations, supporting coordinated automatic processing.

✅ Replaceable Star Wheel — Easier Can Size Changeover: When changing to aerosol cans with different diameters, the star wheel can be replaced to match the new can format, providing greater production flexibility.

✅ Pre-Crimping + Final Crimping — Secure Valve Sealing: The aerosol valve is first pre-crimped to hold it securely in position, followed by final crimping to complete the sealing process.

✅ Propellant Booster Pump — Stable Continuous Gas Filling: A dedicated booster pump pressurizes and transfers propellant to the filling structure, helping maintain stable propellant supply during continuous aerosol production.

✅ 35–69 mm Can Diameter — Flexible Container Compatibility: The standard machine handles compatible aerosol cans with diameters ranging from 35 to 69 mm.

✅ 70–330 mm Can Height — Supports Different Aerosol Formats: Compatible aerosol cans can range from 70 to 330 mm in height, allowing the machine to handle multiple packaging formats.

✅ Customizable Valve Size — Built Around Customer Samples: Valve size can be customized according to the customer's aerosol can and valve specifications, which is especially important when configuring an automatic valve feeding system.

✅ Protective Dust Cover — Enclosed Main Processing Area: As shown in the machine layout on page 4, a dust cover surrounds the main processing area, providing physical protection around the filling and crimping stations.

✅ Integrated Conveyor — Continuous Can Transfer: The conveyor automatically transfers aerosol cans into and out of the main machine, supporting continuous production and easier connection with upstream or downstream equipment.

Ideal Applications

Personal Care Aerosols: Suitable for compatible aerosol-packaged personal care products requiring liquid filling, valve installation, crimping, and propellant filling.

Household Chemical Aerosols: Suitable for compatible household aerosol products requiring continuous automatic packaging.

Automotive Care Aerosols: Can be used for compatible automotive maintenance and care aerosol products.

Industrial Chemical Aerosols: Suitable for compatible industrial chemical aerosol applications within the machine's filling and container specifications.

Male Valve Aerosol Cans: Supports compatible male aerosol valve configurations.

Female Valve Aerosol Cans: Supports compatible female aerosol valve configurations.

10–250 ml Liquid Filling: Suitable for aerosol products requiring liquid filling within the standard adjustable range.

Different Aerosol Can Sizes: Supports compatible cans from 35–69 mm diameter and 70–330 mm height.

Multi-Format Aerosol Production: Replaceable star wheels and customizable valve sizing make the system suitable for manufacturers producing multiple compatible aerosol packaging formats.

Continuous Aerosol Production: The integrated conveyor, valve feeder, filling systems, crimping structure, and booster pump are designed to work as a continuous aerosol processing system.