ZONESUN ZS-UWB8 Automatic Ultrasonic Small Bottle Washing Machine for 3ml-10ml Vials

CONTROL PANEL

Integrates physical start, stop, and emergency indicators to manage core pneumatic and motor actions during the washing process in real time.

UNSCRAMBLER TURNTABLE

Aligns disordered incoming bottles on the rotary turntable in real time to smoothly guide them into the washing track in an orderly sequence.

ULTRASONIC CLEANING

Utilizes ultrasonic transducers to generate high-frequency micro-bubbles, stripping dirt, oil, and particulates off bottle surfaces in real time.

AIR FLUSHING

Inserts dedicated nozzles into bottles to flush walls alternately with high-pressure water and air in real time, while utilizing an enclosure to prevent water splash.

COLLECTION AREA

Collects washed bottles in real time and utilizes a built-in filter mesh to drain excess water rapidly for faster drying.

• Integrated 4-Stage Cleaning Process — Unscramble, Ultrasonics, Water Flush, Air Purge: The ZS-UWB8 combines automatic bottle unscrambling, ultrasonic bath cleaning, high-pressure deionized water flushing, and compressed air purging in a single continuous inline process — eliminating manual handling between cleaning stages and ensuring consistent cleanliness across every vial.
  
• Dual-Lane Configuration — 3 ml & 10 ml Vials Simultaneously: Two independent processing lanes handle 3 ml and 10 ml Cillin vials concurrently, doubling throughput compared to single-lane washers and enabling simultaneous processing of different vial sizes without lane changeover.
• 30–50 Bottles/Min/Lane High-Speed Output: Continuous automated washing at 30–50 bottles per minute per lane supports high-volume pharmaceutical and cosmetic filling line requirements, replacing manual or semi-automatic washing operations that create production bottlenecks.
• Ultrasonic Cleaning — 1.5 kW Transducer Power: High-frequency ultrasonic cavitation penetrates internal vial surfaces, dislodging particulate contamination, glass dust, and residual manufacturing debris that high-pressure water flushing alone cannot remove — achieving the cleanliness levels required for injectable and sterile fill applications.
• High-Pressure Deionized Water Flushing (0.3 MPa): Deionized water at 0.3 MPa rinses loosened contaminants from internal and external vial surfaces after ultrasonic treatment, preventing redeposition of particles and ensuring ion-free final rinse water contact with vial interiors.
• Compressed Air Purging (0.25 MPa): Final compressed air blow-off removes residual water droplets from vial interiors and exteriors before downstream drying or filling, reducing moisture carryover into the filling station and preventing dilution of fill product.
• Low Breakage Rate — ≤ 1%: Gentle mechanical handling throughout the unscrambling, transport, and washing cycle maintains vial breakage at or below 1%, minimizing glass contamination risk and reducing vial loss costs on high-value pharmaceutical packaging lines.
• Automatic Bottle Unscrambling & Collection: Integrated unscrambler feeds randomly oriented vials into the washing lanes automatically, and a collection system gathers cleaned vials at the output — enabling fully unattended operation without manual vial loading or unloading between the washer and downstream equipment.

Applications

• Pharmaceutical Injectable Vial Washing: Pre-fill cleaning of glass Cillin vials for injectable drug products, vaccines, and biological formulations requiring particulate-free, endotoxin-reduced vial interiors compliant with GMP and pharmacopeial cleanliness standards.
• Sterile Liquid Fill Lines: Vial washing upstream of sterile filling and stoppering operations for antibiotic solutions, lyophilized products, and ophthalmic preparations requiring validated cleaning processes and documented breakage rates.
• Cosmetic Serum & Ampoule Packaging: Cleaning of small glass vials and ampoules for cosmetic serum, hyaluronic acid, and beauty treatment products requiring high-clarity, particle-free containers for premium retail presentation.
• Nutraceutical & Supplement Vial Lines: Washing of glass vials for liquid nutritional supplements, vitamin injections, and oral liquid nutraceuticals requiring clean, residue-free containers for product integrity and regulatory compliance.
• Veterinary Pharmaceutical Packaging: Pre-fill vial washing for veterinary injectable products, vaccines, and biological preparations requiring the same cleanliness standards as human pharmaceutical vial washing operations.
  
• Diagnostic Reagent & Laboratory Vial Preparation: Cleaning of small glass vials for diagnostic reagent filling, laboratory sample containers, and in-vitro diagnostic (IVD) product packaging requiring contamination-free vial interiors.